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Automatic cutting and grinding all-in-one machine

An all-in-one machine and automatic cutting device technology, applied to other manufacturing equipment/tools, manufacturing tools, etc., can solve the problems of energy waste, complex structure, cumbersome operation, etc., and achieve reduction of industrial pollution, simple transmission structure, and simple overall structure Effect

Inactive Publication Date: 2016-06-22
ZHUZHOU TANPU TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, many related new cutting and grinding products have been developed, but most of them have complex structures and high repair and maintenance costs
There are also some imported equipment that have a more efficient cutting or grinding effect, but the equipment is expensive
Moreover, most of the cutting or grinding equipment has a single function, which cannot be used for both cutting and grinding.
[0003] At present, in many industries, such as the steel casting industry, it is necessary to analyze the components of electric furnace steelmaking and sampling. Since there has been no special automation equipment, the industry has used manual methods for sampling and sample preparation of cast steel for decades. Operation
During the operation, due to the unbalanced holding force of the sample rod during the sample preparation process, the accuracy standard is difficult to achieve, and the end surface of the sample rod is likely to produce a slope or a circular arc surface
Often it is repeated grinding of samples, which delays the tapping rate of steelmaking and wastes a lot of energy
Moreover, in the detection of material sample rods, industrial accidents are prone to occur in the manual grinding process
[0004] In mechanical equipment manufacturing enterprises, the vast majority of spectrometer users use the original processing mode of manual cutting and grinding of metal benchmarks and samples. This is a complicated daily work that involves personal safety and harsh working environments. Defects in this traditional manual operation mode: 1. The cutting and grinding of benchmarks and samples are all done by hand. After cutting, water cooling is still required, which wastes energy and is cumbersome to operate.
2. Due to the manual operation of sample preparation, the sample rod and benchmark must be in close contact with the grinder with bare hands, which may easily lead to safety accidents. At the same time, high temperature is generated during the grinding process. The end face of the steel pipe is not smooth, and the thickness of the texture is uneven, so that the detection accuracy of the sample rod and the benchmark rod is low, and even a standard or sample rod is ground for many times, and the repeated work process of multiple inspections results in a large waste of electric energy in the steel furnace.
3. No dust collection measures, which is harmful to the physical and mental health of the operators. There is no cooling device, the sample is high-heat, and the analysis process of the spectrometer is easy to produce segregation.
4. Manual grinding of the sample, due to uneven force, may easily cause unevenness on the end surface of the grinding wheel, and the tested surface of the ground sample and benchmark will form a spherical shape, which cannot meet the technical conditions for spectrometer excitation

Method used

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  • Automatic cutting and grinding all-in-one machine
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  • Automatic cutting and grinding all-in-one machine

Examples

Experimental program
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Embodiment

[0034] Such as Figures 1 to 4 As shown, the automatic cutting and grinding machine includes automatic cutting assembly 1, automatic clamping rod assembly 2, dust collection device 3, PLC control cabinet 4, automatic grinding assembly 5, cooling device, air cooling system 7, Solenoid valve 8, frame 9. Among them: the cooling device includes cutting and grinding continuous cooling nozzle 10 and continuous cooling nozzle 6, automatic cutting assembly 1 is composed of automatic cutting device and automatic cutting linear walking device, automatic clamping rod assembly 2 is composed of automatic clamping rod device and Automatic clamping linear walking device is formed, and automatic grinding assembly 5 is made up of automatic grinding device and automatic grinding linear walking device. Automatic cutting assembly 1, automatic clamping rod assembly 2, automatic grinding assembly 5, continuous cooling nozzle 6, cutting and grinding continuous cooling nozzle 10 are set on the upper...

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PUM

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Abstract

The invention relates to an automatic cutting and grinding all-in-one machine. The automatic cutting and grinding all-in-one machine comprises a rack, an automatic cutting device, an automatic rod piece clamping device, an automatic grinding device, a dust collection device, an air cooling system, an air cooling device, an electromagnetic valve and a control cabinet. The automatic cutting device, the automatic rod piece clamping device and the automatic grinding device are each provided with a linear walking device. The cutting work end of the automatic cutting device longitudinally corresponds to a rod piece on the automatic rod piece clamping device, and the grinding work end of the automatic grinding device transversely corresponds to the rod piece on the automatic rod piece clamping device. The automatic cutting device, the automatic rod piece clamping device, the automatic grinding device, the linear walking devices, the dust collection device, the air cooling system and the air cooling device are all connected to the control cabinet, and the starting and shut-down action is controlled by the control cabinet. Cutting and grinding functions are integrated, through control of the control cabinet, cutting and grinding work of the rod piece can be completed in a one-stop manner, and automatic machining of cutting and grinding is achieved; and meanwhile, linear walking structures are adopted, transmission is stable, and plane thickness uniformity of the ground rod piece is good.

Description

technical field [0001] The invention relates to cutting or grinding equipment, in particular to an automatic cutting and grinding integrated machine suitable for sampling in front of the furnace of cast steel and cast iron enterprises and the end face of a sample rod. Background technique [0002] Cutting machines and grinding machines are commonly used processing equipment. With the increasing development of industrial technology, the requirements for processing accuracy and surface roughness of metal products are also increasing, and cutting and grinding processing are becoming more important. With the development of industry, CNC grinding machines have been developed, which are composed of programmable controllers and cutting or grinding. By writing programs in the programmable controllers, the cutting machines or grinding machines can perform related operations to complete the required processing. In recent years, many related new cutting and grinding products have been ...

Claims

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Application Information

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IPC IPC(8): B23P23/04
CPCB23P23/04
Inventor 汤忠富
Owner ZHUZHOU TANPU TECH CO LTD
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