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Method for carrying out continuous cold roll forming on asymmetric plates of bottom side beams for container

A cold-formed, symmetrical technology, applied to the direction of beams, long-strip structural members for load-bearing, structural elements, etc., can solve the problems of difficult processing, high energy consumption, slow production efficiency, etc., and achieve the elimination of uneven material thickness Even or wrinkled effect

Active Publication Date: 2016-05-11
南通军盛机械模具有限公司
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Problems solved by technology

[0002] like figure 1 As shown, the cross-sectional shape of the bottom side beam of the container is L-shaped with single bend on one side and Z-shaped with double bends on the other side. This asymmetric structure has certain difficulties in processing. At present, the bottom side beam of the container bottom in the container manufacturing industry The asymmetrical plate is formed by cold stamping. This method can only bend one forming angle at a time, and requires multiple operators, which has the disadvantages of slow efficiency, high energy consumption, and high cost. In order to To change the status quo of slow production efficiency, high energy consumption, and high personnel costs, some companies also use cold-bending forming technology, relying on cold-bending forming units to send metal plates such as coils and strips into multi-pass forming rolls for continuous processing. Intermittent transverse bending to make a profile with a specific cross-section. Currently, the most common method of cold-formation is to bend both sides of the plate simultaneously, which causes the middle part to be pulled and piled up due to the lateral deformation being limited by the outer material. In the process of processing, there are accumulations, wrinkles, and the disadvantages of thinning of the sheet at the fillet with a radius of R

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  • Method for carrying out continuous cold roll forming on asymmetric plates of bottom side beams for container
  • Method for carrying out continuous cold roll forming on asymmetric plates of bottom side beams for container
  • Method for carrying out continuous cold roll forming on asymmetric plates of bottom side beams for container

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Embodiment Construction

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0021] like Figure 1-5 As shown in the present invention, a method for continuous cold-bending of container bottom side girder asymmetric plate, specifically includes the following steps:

[0022] a. Cold roll forming unit preparation: such as image 3 As shown, first remove the movable archway 4 on the right side of the first roller in the cold roll forming unit, put the upper roller ring 1 and the sleeve 2 of the first roller on the upper roller shaft 3, and put the lower roller of the first roller The roll ring 5 and the shaft sleeve 6 are put on the lower roll shaft 7, and then the movable archway 4 is installed and fixed to ensure that the gap between the roll ring of the upper roll and the roll ring of the lower roll is consistent with the thickness of the sheet, repeat the above The steps are to complete the installation of the sec...

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Abstract

The invention discloses a method for carrying out continuous cold roll forming on asymmetric plates of bottom side beams for a container. The method comprises the following concrete processing steps: preparing a cold roll forming unit, and sequentially loading first to sixteenth rollers into the cold roll forming unit; and carrying out cold roll forming on the plates: carrying out continuous bending on the right sides of the plates by the first to sixth rollers, flattening the left sides of the plates, shaping the right sides of the plates by the right sides of the seventh to twelfth rollers, carrying out cold bending on the left sides of the plates by left rollers, carrying out continuous bending on the left and right sides of the plates by the thirteenth roller, shaping the outermost edges of the left and right sides of the plates by the fourteenth to fifteenth profile steel, and correcting the shape of each edge of the plates by the sixteenth roller, thereby achieving the specified shape and size. According the cold roll forming method disclosed by the invention, by firstly carrying out cold bending treatment on the right sides and then carrying out cold bending treatment on the left sides, materials can freely extend from the right sides to the left sides without being restrained, thereby preventing the materials from stacking or wrinkling.

Description

technical field [0001] The invention relates to a processing method, in particular to a method for continuous cold-bending forming of an asymmetric plate of a container bottom side beam. Background technique [0002] like figure 1 As shown, the cross-sectional shape of the bottom side beam of the container is L-shaped with single bend on one side and Z-shaped with double bends on the other side. This asymmetric structure has certain difficulties in processing. At present, the bottom side beam of the container bottom in the container manufacturing industry The asymmetrical plate is formed by cold stamping. This method can only bend one forming angle at a time, and requires multiple operators, which has the disadvantages of slow efficiency, high energy consumption, and high cost. In order to To change the status quo of slow production efficiency, high energy consumption, and high personnel costs, some companies also use cold-bending forming technology, relying on cold-bending...

Claims

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Application Information

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IPC IPC(8): B21D5/14B21D47/01
CPCB21D5/14B21D47/01
Inventor 周德祥张蕾张丽萍
Owner 南通军盛机械模具有限公司
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