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Porous oil-containing lubricating material with polyethylene as matrix and preparation method thereof

A technology of lubricating material and polyethylene, applied in the direction of engine lubrication, base material, lubricating composition, etc., can solve the problems of environmental pollution of equipment, pollution of products in process, low strength of self-lubricating materials, etc. Extended service life and uniform temperature

Active Publication Date: 2018-07-06
LUOYANG MOTIPU LUBRICATION MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above two lubrication methods are commonly used, but there are also big problems: first, it is cumbersome to add lubricating grease regularly, and it will increase the maintenance cost of the equipment; second, it is difficult to directly add lubricating grease to some special parts Lubricating grease; third, when the amount of oil is too much, it is easy to absorb dust, or dripping occurs, which affects the service life of the equipment and pollutes the products in production; fourth, in the operation of mechanical equipment, the increase in temperature will reduce the viscosity of lubricating grease, resulting in Lubricating grease drips and leaks, causing pollution to the equipment environment and work-in-progress; Fifth, the design of the oil supply system will greatly increase the design difficulty and production cost
[0005] In recent years, the emergence of porous oil-containing self-lubricating materials has solved some of the above problems. However, due to the limitations of their own performance, the existing porous oil-containing self-lubricating materials cannot achieve uniformity in the amount of internal micropores and the uniformity of micropores. The lubricating material itself has low strength and poor bonding force with the matrix, which will reduce the strength, toughness and wear resistance of the material
At the same time, the problem that porous oil-containing self-lubricating materials require a large amount of lubricating oil for continuous lubrication of friction parts still cannot be solved

Method used

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  • Porous oil-containing lubricating material with polyethylene as matrix and preparation method thereof
  • Porous oil-containing lubricating material with polyethylene as matrix and preparation method thereof
  • Porous oil-containing lubricating material with polyethylene as matrix and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0050] A porous oil-containing lubricating material made of polyethylene as a matrix, the production steps are as follows:

[0051] In parts by weight, take 94 parts of polyethylene with an average molecular weight of 300,000, 5 parts of mineral oil, and 1 part of molybdenum disulfide, and stir thoroughly to obtain a mixture. Put the above mixture into the required mold according to the required quality, and then place the mold under a pressure of 5MPa for pre-compression, hold the pressure for 10 minutes, release the pressure, and then perform compression molding under a pressure of 20MPa, hold the pressure for 10 minutes, and you will get the shape objects (including moulds), and then put the molded objects into a sintering furnace with a temperature of 50°C for preheating for 20 minutes, then raise the temperature in the sintering furnace to 120°C at a heating rate of 5°C / min, and then increase the temperature at 10°C / min heating rate, the temperature in the sintering furn...

Embodiment 2

[0054] A porous oil-containing lubricating material made of polyethylene as a matrix, the production steps are as follows:

[0055] In parts by weight, take 39 parts of polyethylene with an average molecular weight of 7 million, 60 parts of synthetic oil, and 1 part of graphite, and stir thoroughly to obtain a mixture. Put the above-mentioned mixture into the required mold according to the required quality, and then place the mold under a pressure of 0.1MPa for pre-compression, hold the pressure for 10 minutes, release the pressure, and then carry out compression molding under a pressure of 0.5MPa, and hold the pressure for 10 minutes to obtain The molded object (including the mold), then put the molded object into a sintering furnace with a temperature of 65 ° C for 20 minutes, and then raise the temperature in the sintering furnace to 120 ° C at a heating rate of 15 ° C / min, and then increase the temperature at 10 ° C °C / min heating rate, the temperature in the sintering f...

Embodiment 3

[0057] A porous oil-containing lubricating material made of polyethylene as a matrix, the production steps are as follows:

[0058] In parts by weight, take 55 parts of polyethylene with an average molecular weight of 10 million, 30 parts of mineral oil, 12 parts of synthetic oil, and 3 parts of fatty acid salt-calcium laurate, and fully stir to obtain a mixture. Put the above mixture into the required mold according to the required quality, and then place the mold under a pressure of 5MPa for pre-compression, hold the pressure for 10 minutes, release the pressure, and then perform compression molding under a pressure of 15MPa, hold the pressure for 10 minutes, and obtain the molded product (including the mould), then put the molded object into a sintering furnace with a temperature of 80 °C for 20 minutes, then raise the temperature in the sintering furnace to 130 °C at a heating rate of 10 °C / min, and then increase the temperature at 8 °C / min Min heating rate, the temperatur...

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Abstract

The invention provides a porous oil-containing lubricating material with polyethylene as a base body. The material is prepared from by 30-94 parts of polyethylene, 5-60 parts of lubricating oil and 1-10 parts of solid lubricant, wherein the average molecular weight of polyethylene is 300,000-10,000,000. A preparation method of the lubricating material includes the steps of material mixing, multiple times of compression moulding, sintering and the like. The porous oil-containing lubricating material prepared through the method is internally provided with a rich porous structure, lubricating oil can be continuously and stably supplied in the work state, and the material integrates excellent performance such as abrasion resistance, impact resistance, chemical corrosion resistance and low temperature resistance. Oil can be supplied to a chemical friction pair continuously, the lubricating material can be refilled with oil and continuously used, and the practical effect is good.

Description

technical field [0001] The invention relates to the technical field of lubricating materials, in particular to a porous oil-containing lubricating material with polyethylene as a matrix, its preparation process and application. Background technique [0002] With the continuous development of society, people's requirements for the quality of social products are getting higher and higher, which also puts forward higher standards for the production of industry and daily necessities. As a result, the industrial revolution was set off, and the industrial revolution also drove the development of equipment. Technology upgrade. The problem of wear and tear of production equipment also follows, and the effect of lubrication determines the service life of equipment. [0003] Friction pairs are widely used in mechanical equipment, and the lubrication effect of friction pairs is an important factor affecting the service life of equipment. Textile machinery, robots, aerospace, printing...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10M143/02C10M177/00F16N7/12C10N30/06C10N70/00
CPCC10M101/02C10M107/02C10M125/02C10M125/22C10M129/40C10M143/02C10M147/02C10M169/044C10M177/00C10M2201/041C10M2201/066C10M2205/003C10M2205/022C10M2207/126C10M2213/062C10N2010/04C10N2020/02C10N2030/06C10N2070/00F16N7/12
Inventor 郑志武魏佳平赵联春
Owner LUOYANG MOTIPU LUBRICATION MATERIAL CO LTD
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