Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A double-station robot automatic welding production line for milling drum tool holders

An automatic welding and robot technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve the problems of increased vibration of the whole machine, high labor intensity of workers, poor consistency of welding quality, etc., to improve the degree of automation and labor intensity of workers. Low, high welding consistency effect

Active Publication Date: 2017-06-16
SUZHOU HONGAN MACHINERY
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are still the following shortcomings in the welding process of domestic milling drum tool holders: 1) Low degree of automation
Most domestic enterprises use manual welding to complete the welding of the tool holder, and some enterprises use simple tooling to assist the welding of the tool holder, and the welding processing method has a low degree of automation
2) The product quality is unstable, and the welding process of large-scale equipment has extremely high technical requirements for workers
The welding quality of the tool seat cannot meet the technical requirements of the main parameters such as the helical arrangement of the milling drum, the length of the knife output, and the rotation angle. The welding quality is poor in consistency, which is likely to cause rapid tool wear, high power consumption, and increased vibration of the whole machine when the milling machine is working. , poor road surface flatness and poor trimming performance, etc., seriously affect the working efficiency of the iron planer and the technical performance of the whole machine
3) The labor intensity of workers is high and the production environment is harsh
The labor intensity of large-scale equipment welding is high, and the welding environment is harsh. Welding fume and radiation seriously affect the physical and mental health of workers

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A double-station robot automatic welding production line for milling drum tool holders
  • A double-station robot automatic welding production line for milling drum tool holders
  • A double-station robot automatic welding production line for milling drum tool holders

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The present invention will be further described below in conjunction with drawings and embodiments.

[0019] as attached figure 1 , attached figure 2 And attached image 3 As shown, the present invention comprises a spot welding station, a full welding station and a material transfer device. The spot welding station and a full welding station are respectively arranged at two ends of the material transfer device, and the material transfer device moves between the spot welding station and the full welding station. between welders. After the milling drum completes the spot welding process of the tool holder at the spot welding station, it is transported by the material transfer device to the full welding station for full welding processing.

[0020] The material transfer device includes two guide rails 7, a mobile slide 3, a set of roller supports 5, a set of single-axis positioner 4 and a set of driving motor; the drive motor is fixed on the mobile slide 3, and the dr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to the technical field of pavement maintenance equipment, in particular to a double-station automatic welding production line of a milling drum knife holder robot; and the double-station automatic welding production line of the milling drum knife holder robot comprises a spot welding station, an all-welding station and a material transfer device. The spot welding station and the all-welding station are respectively arranged at the two ends of the material transfer device; and the material transfer device moves between the spot welding station and the all-welding station. The double-station automatic welding production line of the milling drum knife holder robot adopts a double-procedure welding process of spot welding and all welding to integrate a multi-robot collaborative manufacturing technology, so that the welding automation degree is largely increased, the welding quality and stability of a milling drum knife holder are effectively improved, the number of operators is reduced, and the adverse impact on environments and human bodies is eliminated.

Description

technical field [0001] The invention relates to the technical field of road surface maintenance equipment, in particular to a double-station milling drum tool holder robot automatic welding production line. Background technique [0002] Road surface milling machine is one of the main equipment for asphalt concrete pavement maintenance and construction. It is mainly used for the excavation and renovation of asphalt concrete surface layers such as highways, urban roads, airports, freight yards, etc. Defect removal. The milling drum is one of the important parts of the milling machine, which consists of a drum, a cutter seat and a cutter head. During the working process, the transmission device of the milling machine drives the milling drum to rotate at a high speed, and the cutter head of the milling drum is in direct contact with the ground to complete road milling. [0003] The cutter seat of the milling drum is connected to the drum by welding process. At present, there ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/00B23K37/02B23K31/02
CPCB23K31/02B23K37/00B23K37/02
Inventor 王郑拓刘坤卢江付凯歌傅建中
Owner SUZHOU HONGAN MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products