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Lead-free tin-soldering wire applied to automatic soldering robot and preparation method thereof

An automatic soldering and lead-free soldering technology, applied in the preparation of lead-free solder wire, in the field of lead-free solder wire, can solve problems such as sharpening, tin connection, tin beading, etc., and achieve high expansion rate, good soldering effect, and wetting good sex effect

Inactive Publication Date: 2016-01-20
广东中实金属有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The welding efficiency of automatic welding robot is higher than that of manual labor, the cost advantage is obvious, the amount of tin used is accurate, and the amount of waste residue is reduced, but there are also some obvious shortcomings. It is impossible to judge the quality defects of solder joints and fill tin like humans
At present, the solders used in automatic welding robots are mainly Sn‐0.7Cu, Sn‐3.0Ag‐0.5Cu, Sn‐0.3Ag‐0.7Cu and other types. The common defects in the use of automatic welding robots mainly include: , pull tip, tin bead

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Put Cu0.3kg and Sn19.7kg into a high-temperature furnace, fully fuse in a high-temperature furnace at 850 °C, stir for 5 minutes, and keep warm for 15 minutes to prepare a Sn-Cu alloy. Take Ge0.1kg and Sn19.9kg and put them into a high-temperature furnace. Fully fused in a high-temperature furnace at 1400°C, stirred for 8 minutes, and kept warm for 16 minutes to prepare a Sn‐Ge alloy. Take Ni0.07kg and Sn19.93kg and put them into a high-temperature furnace, fully fuse in a high-temperature furnace at 1400°C, stir for 10 minutes, and hold for 18 minutes Finally, the Sn-Ni alloy was obtained, and P0.01kg and Sn19.99kg were put into a high-temperature furnace, fully fused in a high-temperature furnace at 800°C, stirred for 8 minutes, and kept for 20 minutes to obtain a Sn-P alloy, and Nd0.01kg, Sn19 .99kg into the high-temperature furnace, fully fused in the high-temperature furnace at 1250°C, stirred for 8 minutes, and kept for 20 minutes to obtain a Sn-Nd alloy.

[0023]...

Embodiment 2

[0025] Put Cu0.5kg and Sn19.5kg into a high-temperature furnace, fully fuse in a high-temperature furnace at 850°C, stir for 5 minutes, and keep warm for 18 minutes to prepare a Sn‐Cu alloy. Take Ge0.2kg and Sn19.8kg and put them into a high-temperature furnace, ℃ high-temperature furnace fully fused, stirred for 5 minutes, and kept warm for 15 minutes to prepare a Sn-Ge alloy. Take Ni0.03kg and Sn19.97kg into the high-temperature furnace, fully fuse in a 1400℃ high-temperature furnace, stir for 10 minutes, and keep warm for 20 minutes Finally, the Sn-Ni alloy was obtained, and P0.006kg and Sn19.994kg were put into a high-temperature furnace, fully fused in a high-temperature furnace at 800°C, stirred for 10 minutes, and kept for 15 minutes to obtain a Sn-P alloy, and Nd0.02kg, Sn19 .98kg was put into a high-temperature furnace, fully fused in a high-temperature furnace at 1250°C, stirred for 8 minutes, and kept for 20 minutes to obtain a Sn-Nd alloy.

[0026] Heat the Sn-Cu a...

Embodiment 3

[0028] Put Cu0.8kg and Sn19.2kg into a high-temperature furnace, fully fuse in a high-temperature furnace at 850°C, stir for 8 minutes, and keep warm for 18 minutes to prepare a Sn-Cu alloy. Take Ge0.16kg and Sn19.84kg and put them into a high-temperature furnace. Fully fused in a high-temperature furnace at 1400°C, stirred for 10 minutes, and kept warm for 15 minutes to prepare a Sn‐Ge alloy. Take Ni0.05kg and Sn19.95kg and put them into a high-temperature furnace, fully fuse in a high-temperature furnace at 1400°C, stir for 10 minutes, and hold for 18 minutes Finally, the Sn-Ni alloy was obtained, and P0.004kg and Sn19.996kg were put into a high-temperature furnace, fully fused in a high-temperature furnace at 800°C, stirred for 5 minutes, and kept for 20 minutes to obtain a Sn-P alloy, and Nd0.03kg, Sn19 .97kg was put into a high-temperature furnace, fully fused in a high-temperature furnace at 1250°C, stirred for 10 minutes, and kept for 15 minutes to obtain a Sn-Nd alloy. ...

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Abstract

The invention relates to a lead-free tin-soldering wire applied to an automatic soldering robot and a preparation method thereof. The lead-free tin-soldering wire is characterized by comprising Cu, Se, Ni, P, Nd and Sn. The preparation method of the lead-free tin-soldering wire applied to the automatic soldering robot comprises the following steps: respectively preparing a Sn-Cu alloy, a Sn-Ge alloy, a Sn-Ni alloy, a Sn-P alloy and a Sn-Nd alloy through Cu, Ge, Ni, P, Nd and Sn according to a ratio; then heating the prepared Sn-Cu alloy in a smelting furnace, adding the Sn-Ni alloy, stirring, preserving heat, then adding the Sn-Ge alloy and the Sn-Nd alloy, then cooling, adding the Sn-P alloy, finally reducing the temperature of the furnace to 300-340 DEG C, preserving heat, discharging the alloys out of the furnace to prepare a soldering flux column; extruding and drawing to obtain the lead-free tin-soldering wire. The lead-free tin-soldering wire can be suitable for the soldering flux of various automatic soldering robots in a large range; the defects of continuous tin, lcicles and tin balls can be reduced and solved to a maximum extent; the lead-free tin-soldering wire is high in corrosion resistance; crystals are thinned; the resistance to high temperature of the welding flux is improved; the advantage and the effect of oxidation resistance of soldering points are improved.

Description

technical field [0001] The invention relates to a lead-free solder wire for an automatic welding robot, which belongs to the field of electronic solder. [0002] The invention also relates to a preparation method of the lead-free solder wire for the automatic welding robot. technical background [0003] With the rapid development of the electronics industry, due to the low efficiency of manual welding and higher labor costs, many manufacturers gradually use automatic welding robots to replace manual solder wire welding. The welding efficiency of automatic welding robots is higher than that of manual labor, the cost advantage is obvious, the amount of tin used is accurate, and the amount of waste residue is reduced, but there are also some obvious shortcomings. It cannot judge the quality defects of solder joints and fill tin like humans. At present, the solders used in automatic welding robots are mainly Sn‐0.7Cu, Sn‐3.0Ag‐0.5Cu, Sn‐0.3Ag‐0.7Cu and other types. The common d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/26B23K35/40
CPCB23K35/262B23K35/40
Inventor 方喜波梁静珊熊有德方瀚宽方瀚楷
Owner 广东中实金属有限公司
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