Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production method of high-strength alloy r320cr rail

A production method and alloy technology, applied in the field of metallurgy, can solve the problems of high crack sensitivity, difficult process control, and low Cr yield, so as to improve fatigue resistance, ensure production rhythm, and reduce alloy burning loss. Effect

Active Publication Date: 2017-11-24
武汉钢铁有限公司
View PDF3 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are the following technical difficulties for R320Cr steel that adopts the process flow of converter smelting-LF refining-vacuum refining-continuous casting: 1) R320Cr steel has the characteristics of high alloy (Cr, Mn), and the amount of alloy is large in the smelting process, and its Compared with the commonly used U75V and U71Mn rails, in addition to requiring low O and low H, the Al content in the steel is also required to be ≤0.004%, because the alloy generally contains a certain amount of Al, which is for steel with 0.8% to 1.2% Cr 2) In the smelting process, due to the large amount of alloy added, the difficulty of process control is large, the production rhythm is slow, and the yield of Cr is low; 3) Due to the high Cr and high C of R320Cr steel, there is a problem of high crack sensitivity of the slab

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A production method of high-strength alloy R320Cr steel rail, comprising the following steps:

[0022] 1) Desulfurization of molten iron: reducing the sulfur content in molten iron to 0.001%;

[0023] 2) Converter smelting: Control the C content of the tapping to 0.013%, and the tapping temperature to 1660°C. During the tapping process, Si and Mn alloys are added first, and Cr iron is added later, and slag is added to modify the slag at the same time. Raw materials, Al content in auxiliary materials;

[0024] 3) Refining in LF furnace: Strictly control the basicity of slag during LF refining to 2.1, and the heating time is 43 minutes;

[0025] 4) RH refining: strictly control the RH vacuum refining time within 15 minutes;

[0026] 5) Soft blowing: After RH refining, perform soft blowing for 10 minutes, and control the argon flow during soft blowing to ensure that the slag surface does not roll;

[0027] 6) Bloom continuous casting: continuous casting process protecti...

Embodiment 2

[0031] 1) Desulfurization of molten iron: reducing the sulfur content in molten iron to 0.0015%;

[0032] 2) Converter smelting: control the C content of the tapping to 0.018%, and the tapping temperature to 1646°C. During the tapping process, Si and Mn alloys are added first, and Cr iron is added later, and slag is added to modify the slag at the same time. Raw materials, Al content in auxiliary materials;

[0033] 3) LF furnace refining: Strictly control the basicity of slag during LF refining to 1.9; the heating time is 48 minutes;

[0034] 4) RH refining: strictly control the RH vacuum refining time within 15 minutes;

[0035] 5) Soft blowing: soft blowing for 8 minutes after RH refining;

[0036] 6) Bloom continuous casting: continuous casting process protection casting, using low-alumina mold slag, and adopting constant casting speed operation, the casting speed is 0.65m / s, to ensure the ability of the tundish and mold to further remove inclusions, while the secondary ...

Embodiment 3

[0040] A production method of high-strength alloy R320Cr steel rail, comprising the following steps:

[0041]1) Desulfurization of molten iron: reducing the sulfur content in molten iron to 0.0005%;

[0042] 2) Converter smelting: control the C content of the tapping to 0.01%, and the tapping temperature to 1670°C. During the tapping process, Si and Mn alloys are added first, Cr iron is added later, and slag is added to modify the slag at the same time. Raw materials, Al content in auxiliary materials;

[0043] 3) Refining in LF furnace: Strictly control the basicity of slag during LF refining to 2.2, and the heating time is 40 minutes;

[0044] 4) RH refining: strictly control the RH vacuum refining time at 16 minutes;

[0045] 5) Soft blowing: soft blowing for 5 minutes after RH refining;

[0046] 6) Bloom continuous casting: continuous casting process protection casting, using low-aluminum mold slag, and adopting constant casting speed operation, the casting speed is 0.7...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
hardnessaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention adopts the technical scheme that a production method for high-strength alloy R320Cr steel rails comprises the steps of molten iron desulphurization, converter smelting, LF refining, RH refining, continuous casting and rolling. The production method is characterized in that in the converter smelting step, the content of C in tapped steel is controlled to be 0.01-0.02%, and the tapping temperature is controlled to be 1640-1670 DEG C; in the continuous casting step, constant pulling rate operation is adopted, and the pulling rate is controlled to be 0.6-0.7 m / s; meanwhile, super-weak cooling preparation water is adopted in a secondary cooling section, and the specific water flow is controlled to be 0.15-0.25 L / kg. By adopting the production method disclosed by the invention, the holo-aluminium content in R320cr steel is controlled to be 0.0025%-0.0035%, so that the anti-fatigue ability of the steel rails is improved; the yield of Cr alloy is more than 90%, so that cost is reduced; the heating time of LF refining is 40-50 minutes, and the LF refining can be matched with the continuous casting, so that the production tempo is totally met, and the qualification rate of occluded foreign substance reaches 100%. The extension strength Rm of the obtained R320Cr steel is 1130-1190 MPa; the percentage elongation A after fracture is 9%-12%; and the surface hardness is 325-355 HB, so that a high-quality high-strength alloy R320Cr steel casting blank which can meet product requirements is obtained with low cost.

Description

technical field [0001] The invention relates to metallurgical technology, in particular to a production method of a high-strength alloy R320Cr steel rail. Background technique [0002] The rapid development of railways has put forward higher requirements on the performance and quality of rails, especially in sections with small curve radii or many curves, the commonly used hot-rolled U75V and U71Mn rails show problems such as non-wear resistance and easy damage. In order to improve the performance of rails and extend the life of rails, the development of high-strength and high-hardness rails has become an important issue. Especially in foreign countries, such as Southeast Asia and South America, some countries and regions have high requirements on the hardness of steel rails. Therefore, high-strength and high-hardness R320Cr steel rails have broad market prospects and good economic benefits. [0003] The main chemical composition requirements of R320Cr rail are C: 0.6%~0.8%...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21C5/30B22D11/22B22D11/16C21C7/10C21C7/076C22C38/18
CPCY02P10/20
Inventor 齐江华陈光友周剑华郑建国朱敏费俊杰叶途明冯文圣王瑞敏
Owner 武汉钢铁有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products