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Beneficiation method for extremely lean iron ore pre-separation tailings

A beneficiation method and iron ore technology, applied in the direction of chemical instruments and methods, wet separation, magnetic separation, etc., can solve the problems of complex intercalation relationship, great difference in mineral properties, loss of limonite, etc., and achieve economical efficiency Good, stable product indicators

Inactive Publication Date: 2015-05-06
鞍钢集团矿业公司有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (3) Hematite and siderite are the main recycled minerals. The mineral properties of the two are very different, and the separation methods are also different. The process of mineral recovery is complicated, which increases the difficulty of separation;
In addition, some hematite fine particles are wrapped in limonite, which is difficult to dissociate, and is easy to be lost in the tailings with limonite, which affects the yield of iron;
[0008] (5) The intercalation relationship between siderite and other non-metallic minerals is more complicated. Siderite and calcite, dolomite and other carbonate minerals are closely symbiotic, and mostly fine particles are intercalated and wrapped with each other; siderite It is often filled in the grains of quartz in the form of veins and network veins, covering fine-grained quartz; siderite is often mixed with chlorite, muscovite, etc., and is complexly embedded with each other, so siderite and non- Difficult to dissociate between metal minerals
[0009] (6) The disseminated particle size of hematite and siderite is very uneven
[0010] In view of the above-mentioned characteristics of the magnetic pulley pre-selection tailings in Qianyanshan, it is impossible to achieve separation by conventional mineral processing processes.

Method used

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  • Beneficiation method for extremely lean iron ore pre-separation tailings
  • Beneficiation method for extremely lean iron ore pre-separation tailings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The extremely lean Anshan-style iron ore pre-selection tailings are crushed to a particle size of ≤15mm, put into a closed-circuit grinding system composed of a ball mill and a cyclone for grinding treatment, and the part of the graded overflow product with a particle size of -0.074mm accounts for the extremely poor 60% of the total weight of Anshan-type iron ore; the iron grade of the extremely poor Anshan-type iron ore is 25%;

[0038] The graded overflow product is subjected to weak magnetic separation through a weak magnetic separator to obtain weak magnetic separation concentrate and weak magnetic separation tailings, and the weak magnetic separation tailings are subjected to strong magnetic separation through a strong magnetic separator to obtain strong magnetic separation concentrate and strong magnetic separation tailings, the strong magnetic separation concentrate and the weak magnetic separation concentrate are combined as a mixed coarse ore; the iron grade of ...

Embodiment 2

[0043] Method is with embodiment 1, and difference is:

[0044] (1) The iron grade of the pre-selected tailings of extremely lean Anshan-style iron ore is 22%; the part of the graded overflow product with a particle size of -0.074mm accounts for 70% of the total weight of the extremely-poor Anshan-style iron ore;

[0045] (2) The iron grade of the mixed coarse ore is 31%; the magnetic field strength for weak magnetic separation is 0.2T, and the magnetic field strength for strong magnetic separation is 0.8T;

[0046] (3) Filter the mixed coarse ore to obtain a filter cake with a water weight of 15%, then heat it to 660°C for 40 seconds, place it in a reducing atmosphere for 10 minutes, and then air cool it to below 50°C to obtain a magnetite coarse ore; The iron grade of the ore is 34%; the reducing atmosphere is gas atmosphere;

[0047] (4) Add water to the coarse magnetite ore to make a slurry with a weight concentration of 30%, stir for 10 minutes, pre-select the control ma...

Embodiment 3

[0050] Method is with embodiment 1, and difference is:

[0051] (1) The iron grade of the pre-selected tailings of extremely poor Anshan-style iron ore is 20%; the part of the graded overflow product with a particle size of -0.074mm accounts for 75% of the total weight of the extremely poor Anshan-style iron ore;

[0052] (2) The iron grade of the mixed coarse ore is 29%; the magnetic field strength for weak magnetic separation is 0.2T, and the magnetic field strength for strong magnetic separation is 1.0T;

[0053] (3) Filter the mixed coarse ore to obtain a filter cake with a water weight of 15%, then heat it to 630°C for 60 seconds, place it in a reducing atmosphere for 20 minutes, and then air cool it to below 50°C to obtain a magnetite coarse ore; The iron grade of the ore is 32%; the reducing atmosphere is a hydrogen atmosphere;

[0054] (4) Add water to the coarse magnetite ore to make a slurry with a weight concentration of 35%, stir for 20 minutes, pre-select and con...

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Abstract

The invention discloses a beneficiation method for extremely lean iron ore pre-separation tailings, and belongs to the technical field of mineral processing. The method comprises the following step: (1) smashing extremely lean iron ore pre-separation tailings, and grinding; (2) performing low intensity magnetic separation and high intensity magnetic separation, and combining strong magnetic concentrate and weak magnetic concentrate into mixed coarse ore; (3) filtering the mixed coarse ore, heating the mixed coarse ore to 580-700 DEG C, preserving heat for 20-120 seconds, putting the mixed coarse ore under a reducing atmosphere condition for preserving heat for 3-60 minutes, and cooling in the air to a temperature below 50 DEG C; (4) adding water to prepare ore pulp, stirring and performing pre-separation; (5) finely grinding, performing concentration, and filtering water from concentrate. According to the method, the high intensity magnetic separation and low intensity magnetic separation, calcination and reduction, and pre-separation-grinding and concentration are performed to obtain a product of which the iron grade is larger than 60 percent. The product has a stable index and high economical performance, and resources can be effectively utilized.

Description

technical field [0001] The invention belongs to the technical field of mineral processing, in particular to a mineral processing method for preselected tailings of extremely lean iron ore. Background technique [0002] The grade of iron ore mined by the Qianyanshan Iron Mine of Anshan Iron and Steel Group Mining Company is relatively low, so a pre-selection was carried out in the stope using a magnetic pulley. The tailings that come down are piled up in the mine, which is a kind of extremely poor Anshan-style iron ore pre-selection tailings. There are already millions of tons of stock in stock, and the number is increasing by 1 million tons every year. [0003] The grade of pre-selected tailings in Qianyanshan magnetic pulley is about 20%, and its main features are as follows: [0004] (1) The metal minerals of this iron ore are mainly iron minerals, the content of metal sulfide is very low, the iron minerals are mainly hematite, and the contents of magnetite and limonite a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B03B7/00
CPCB03C1/10B03B7/00
Inventor 韦锦华刘双安陈占金高景俊马艺闻
Owner 鞍钢集团矿业公司有限公司
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