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Reciprocating compressor valve set structure with rapidly-opened-closed air discharge valve plate

An exhaust valve plate, reciprocating technology, applied in the field of compressors, can solve problems such as obstruction of smooth exhaust, reciprocating vibration of valve plates, frequent opening and closing of valve plates, etc., so as to improve gas transmission efficiency and efficiency, and reduce flow resistance loss. , The effect of prolonging the life of the valve plate

Active Publication Date: 2014-06-04
WANBAO GROUP COMPRESSOR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the valve plate is opened, the gas pressure in the cylinder drops slightly. If the rebound force of the valve plate is too large at this time and is greater than the pressure difference on both sides of the valve plate, the valve plate will be forced to move in the opposite direction (moving in the direction of valve plate closing) , hinder the smooth exhaust, so that the pressure in the cylinder increases again, and the newly increased pressure makes the valve plate be lifted up again (moving in the direction of the valve plate opening), and the cycle repeats, eventually causing the valve plate to reciprocate with high frequency in a short period of time
The "tremor" of the valve slice, on the one hand, will cause the valve slice to open and close frequently, and the air pressure in the cylinder fluctuates frequently, resulting in fatigue damage to the valve slice; on the other hand, it will also greatly reduce the time section of the valve
This abnormal movement of the valve plate reduces the gas transmission coefficient and indicating efficiency of the compressor
[0006] It can be seen that no matter whether it is inclined to choose a valve plate with small stiffness or high stiffness, it is easy to cause various adverse consequences, and it is difficult to achieve a truly efficient rapid opening and closing of the exhaust valve plate

Method used

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  • Reciprocating compressor valve set structure with rapidly-opened-closed air discharge valve plate
  • Reciprocating compressor valve set structure with rapidly-opened-closed air discharge valve plate
  • Reciprocating compressor valve set structure with rapidly-opened-closed air discharge valve plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] refer to Figure 1 ~ Figure 2 , a reciprocating compressor valve group structure with rapid opening and closing of the exhaust valve plate, including a valve plate 1 with a valve seat on the plate surface and an exhaust hole 2 in the valve seat, and a lift limiter on the valve seat A positioner 3, an exhaust valve plate 4 is arranged between the lift limiter 3 and the valve seat, and the exhaust valve plate 4 has a fixed end pressed by the lift limiter 3 and covers the exhaust hole 2 movable end; between the exhaust valve plate 4 and the valve seat, there is a spring plate 5 with a pretightening force towards the opening direction of the exhaust valve plate 4, and the spring plate 5 also has a fixed end and a movable end, and the spring plate The fixed end of 5 is fixed relative to the valve plate 1; the stiffness of the exhaust valve plate 4 is not less than 600 N*mm2.

[0024] Further as a preferred embodiment, the fixed end of the spring leaf 5 and the fixed end of ...

Embodiment 2

[0028] refer to Figure 4 , Figure 5 , the rest of the structure of Embodiment 2 is basically the same as that of Embodiment 1, but between the exhaust valve plate 4 and the lift limiter 3, an exhaust valve reed 6 is provided. The discharge valve reed 6 is also mainly used to reduce chattering, and there are such accessories in larger compressors.

[0029] Table 1:

[0030]

[0031] Table 1 further illustrates the rigidity of the exhaust valve plate 4, wherein the number in brackets in the first row of the table indicates the thickness of the exhaust valve plate 4, and the sampling rule of the measurement point is that when the valve plate is closed, the arc center of the movable end of the valve plate Coincident with the center of the vent hole, take the center point of this coincidence. The first vertical numbers such as 0.01mm, 0.02mm indicate different ejection heights of the same test point.

[0032]The bending stiffness of the exhaust valve is EI. According to th...

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PUM

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Abstract

The invention discloses a reciprocating compressor valve set structure with a rapidly-opened-closed air discharge valve plate. The reciprocating compressor valve set structure comprises a valve plate, a plate top is provided with a valve seat, an air discharge hole is formed in the valve seat, a lift limiting device is arranged on the valve seat, and the air discharge valve plate is arranged between the lift limiting device and the valve seat and provided with the fixed end pressed by the lift limiting device and the movable end covering the air discharge hole; a spring piece is arranged between the air discharge valve plate and the valve seat, the pre-tightening force of the spring piece is in the opening direction of the air discharge valve plate, the spring piece is also provided with the fixed end and the movable end, and the fixed end of the spring piece is fixed still relative to the valve plate; the rigidity of the air discharge valve plate is not smaller than 600 N*mm<2>. The air discharge valve plate has the higher rigidity and can be easily and rapidly closed; the elasticity of the spring piece is provided in an assisted mode when the valve plate is opened, and the valve plate can be rapidly opened in an assisted mode. The air discharge valve plate is long in service life, low in impact noise, rapid in response and capable of serving as a component part of a reciprocating compressor valve set.

Description

technical field [0001] The invention relates to the field of compressors, in particular to valve group structures in reciprocating compressors. Background technique [0002] In the compressor, a closed-loop cavity is actually formed through the opening and closing of the valve plate to realize on-off. The piston reciprocates between the two dead centers of the cylinder, thereby compressing the low-temperature gas passing into the cylinder. , converted to high-temperature gas output, the gas inlet and outlet, that is, corresponding to the "suction" and "exhaust" actions of the compressor. The valve group of the compressor includes a valve plate, an exhaust valve plate and a lift limiter, wherein the valve plate is provided with a suction hole and an exhaust hole, and the exhaust valve plate has a fixed end and a movable end, and the movable end Paste near the exhaust hole and cover the exhaust hole, and the lift limiter is pressed on the fixed end of the exhaust valve plate....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F04B39/10
Inventor 林凡陈忠华王慧莲陈东林香
Owner WANBAO GROUP COMPRESSOR CO LTD
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