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Bismuth-free stainless steel flux cored wire gas shielded welding technology for connecting pipes

A technology of gas shielded welding and flux-cored welding wire, which is used in manufacturing tools, welding equipment, arc welding equipment, etc. Influence and shorten the effect of product duration

Active Publication Date: 2013-09-04
HARBIN ELECTRIC CORP QINHUANGDAO HEAVY EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the AP1000 steam generator design document stipulates that the stainless steel flux-cored wire used is Bi%≤0.002, and there are special restrictions on the flux composition of the flux-cored wire
Due to the limitation of the composition of the flux-cored wire, it is difficult to guarantee the manufacturability of this welding material during welding

Method used

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  • Bismuth-free stainless steel flux cored wire gas shielded welding technology for connecting pipes
  • Bismuth-free stainless steel flux cored wire gas shielded welding technology for connecting pipes
  • Bismuth-free stainless steel flux cored wire gas shielded welding technology for connecting pipes

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Experimental program
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Embodiment 1

[0091] (1) use Figure 3-10 The welding device shown, such as figure 1 As shown, adjust the axis of the connecting pipe to be perpendicular to the horizontal plane; place the welding torch inside the connecting pipe or find the center on the end face, and ensure that the concentricity between the welding torch and the connecting pipe is 0-1mm;

[0092] (2) Store the information such as the welding torch rotation radius, lane change lifting amount and welding speed in the control cabinet, among which, the welding torch rotation radius is 200mm, the lane changing lifting amount is 3.5-4mm, and the welding speed is 400mm / min;

[0093] (3) Store the welding current and welding voltage into the welding power supply through the control box, wherein the welding current is 170-220A, and the welding voltage is 27-33V;

[0094] (4) Check the welding torch idling to ensure that the rotation of the welding torch and the lifting of the automatic lane change are smooth;

[0095] (5) Set t...

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Abstract

The invention discloses a bismuth-free stainless steel flux cored wire gas shielded welding technology for connecting pipes. According to the technology, a welding manipulator is transformed, a connecting plate provided with a T-shaped groove is fixed at one end of a cross beam of the welding manipulator, a transition frame provided with a slide rail is clamped through the T-shaped groove, a mechanical arm swing mechanism is installed on the slide rail, a cross arm beam is mounted at the bottom of the mechanical arm swing mechanism, an extension arm is fixed at the bottom of the cross arm beam, the bottom of the extension arm is connected with a fastener, a welding torch locking block is installed on the fastener, and a welding torch is placed in the welding torch locking block. By means of the welding device, parameters such as welding currents, voltages, welding wire extension and weld bead lifting capacity are matched, the bismuth-free stainless steel flux cored wire gas shielded welding technology capable of performing stable welding is developed and applicable to circumferential bismuth-free stainless steel flux cored wire gas shielded build up welding and butt welding of regular connecting pipes, the welding process is stable, formed welding seams are attractive in appearance, and the productivity is improved by 6-7 times than that of A-GTAW.

Description

technical field [0001] The invention relates to a circumferential welding process for a connecting pipe, in particular to gas-shielded welding of the inner surface, outer surface, end face, rounded corner, inner ring seam, outer ring seam, etc. of a regular shaped pipe in the ring direction without bismuth-free stainless steel flux cored welding wire. Background technique [0002] The lower head of the AP1000 steam generator is equipped with an inlet connection, an outlet connection, a manhole and a PRHR connection, and the size of the connection is from Φ 内 296~Φ 内 836.7 varies. The inner surface of these connecting pipes and the rounded corners where the inner surface of the connecting pipe intersects with the arc surface of the head require surfacing welding of austenitic stainless steel to meet the corrosion resistance requirements during the operation of the equipment. [0003] For the welding of the surfacing layer on the inner surface of such pipes, the same industr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/12
Inventor 孙国辉杨松谢彦武姚明慧李向国李远杜玉华王亮韩君
Owner HARBIN ELECTRIC CORP QINHUANGDAO HEAVY EQUIP
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