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Rapid high-rebound high-heat-preservation floccus flake and preparation method thereof

A flock and elastic technology, which is applied in the field of fast, high resilience and high thermal insulation flakes and its preparation, can solve the problems of decreased thermal insulation rate, easy hardening, poor compression resilience, etc., and achieves improved thermal insulation rate, good compression and resilience. fast effect

Inactive Publication Date: 2011-11-30
THE QUARTERMASTER EQUIPMENT RESEARCH INSTITUTE OF THE GENERAL LOGISITIC DEPARTME
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its characteristic is that the warmth retention rate is high at the beginning of use, and the warmth retention rate decreases significantly with repeated use, and it is easy to harden, and the compression resilience is poor

Method used

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  • Rapid high-rebound high-heat-preservation floccus flake and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Embodiment 1, the preparation of elastic warm-keeping wadding

[0037] 1. Raw materials (preferred)

[0038] 0.78dtex×32mm superfine polyester fiber, 15 parts by mass;

[0039] 1.67dtex×38mm velvet fiber, 25 parts by mass;

[0040] 2. 22dtex×51mm PET / PBT composite elastic fiber, 5 parts by mass;

[0041] 4.0dtex×51mm low melting point composite fiber (melting point is 150°C), 7 parts by mass;

[0042] 1. 33dtex×38mm ordinary polyester fiber, 16 parts by mass;

[0043] 6.64dtex×64mm ordinary hollow polyester fiber, 16 parts by mass.

[0044] 2. Process

[0045] The production process of non-woven fabrics is adopted, and the steps are: mixing, initial opening, fine opening, carding, web laying, glue spraying, drying, cooling, edge trimming, winding, and cutting to form finished flake rolls.

[0046] Among them, the drying adopts progressive, three-layer drying room, the temperature of the bottom layer is controlled at 115°C, the temperature of the middle layer is co...

Embodiment 2

[0054] Embodiment 2, the preparation of elastic warm-keeping wadding

[0055] 1. Raw materials (minimum)

[0056] 20 parts by mass of 0.78dtex×40mm superfine polyester fiber;

[0057] 1.56dtex × 40mm specification Bolai velvet fiber 15 parts by mass;

[0058] 2. 10 parts by mass of PET / PBT composite elastic fiber of 22dtex×38mm;

[0059] 8 parts by mass of 4.0dtex×38mm low melting point composite fiber (melting point is 150°C);

[0060] 10 parts by mass of ordinary polyester fiber with specifications of 1.8dtex×51mm;

[0061] 15 parts by mass of ordinary hollow polyester fiber with a fineness of 5.33dtex×54mm.

[0062] 2. Process

[0063] The method is the same as that described in Example 1, except that in the drying step, the temperature of the bottom layer is controlled at 110°C, the temperature of the middle layer is controlled at 130°C, and the temperature of the upper layer is controlled at 155°C.

[0064] 3. Effect of flakes: There is no significant difference with ...

Embodiment 3

[0065] Embodiment 3, the preparation of elastic warm-keeping wadding

[0066] 1. Raw materials (maximum)

[0067] 25 parts by mass of superfine polyester fiber of 0.78dtex×51mm;

[0068] 1. 20 parts by mass of velvet fiber with specifications of 60dtex×51mm;

[0069] 2. 22dtex×40mm PET / PBT composite elastic fiber 15 parts by mass;

[0070] 10 parts by mass of 4.0dtex×40mm low melting point composite fiber (melting point is 150°C);

[0071] 1.50dtex×40mm specification ordinary polyester fiber 25 parts by mass;

[0072] 25 parts by mass of ordinary hollow polyester fiber of 6.64dtex×60mm size.

[0073] 2. Process

[0074] The method is the same as that described in Example 1, except that in the drying step, the temperature of the bottom layer is controlled at 120°C, the temperature of the middle layer is controlled at 145°C, and the temperature of the upper layer is controlled at 170°C.

[0075] 3. Effect of flakes: There is no significant difference with the effect of fla...

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Abstract

The invention discloses a rapid high-rebound high-heat-preservation floccus flake and a preparation method thereof. The elastic heat-preservation floccus flake is prepared by processing raw materials of superfine polyster fiber, hollow fiber with triangular or special-shape holes therein, composite elastic fiber, viscose fiber, polyster fiber with common properties and hollow fiber with a round inner part. The floccus flake is prepared by blending novel high-performance fiber, special fiber, functional fiber and the conventional fiber in different ratios. The obtained floccus flake has the characteristics of quick and high rebound resilience and high heat preservation. The floccus flake meets requirements on lightness of a sleeping bag, compression and rebound, heat preservation, comfortability and the like. The product overcomes the defects of the heat-preserving floccus flake in the conventional sleeping bag, and increases heat preservation ratio and compression resilience ratio.

Description

technical field [0001] The invention relates to a fast, high-resilience, high-warmth floc and a preparation method thereof. Background technique [0002] At present, the thermal insulation wadding used in sleeping bags at home and abroad mainly includes spray-bonded cotton (including elastic wadding), hot-melt cotton, imitation silk cotton, and melt-blown cotton, with different properties and characteristics. [0003] Sprayed cotton is the most commonly used ordinary wadding. Its advantages are fluffy, good rebound, and thickness. The disadvantages are that it feels rough, not washable, and has a low warmth retention rate. Elastic wadding only adds a small amount of bonding fiber in the production process of glued cotton, and the warmth retention and rebound effect are basically the same as that of glued cotton. [0004] Hot-melt cotton, also known as glue-free cotton, uses bonding fibers as the bonding process, and the surface is not sprayed with adhesives. Its characteris...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/02D04H1/42D04H1/58
Inventor 王庆春任鹏飞谌玉红肖红裘越华孙友林
Owner THE QUARTERMASTER EQUIPMENT RESEARCH INSTITUTE OF THE GENERAL LOGISITIC DEPARTME
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