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Lead residue reducing agent and preparation method thereof

A slag reducing agent and formula technology, applied in the field of lead slag reducing agent and its preparation, can solve the problems of low recycling rate, pollution, lead poisoning, etc., achieve the effect of reducing the amount of lead slag and improving the efficiency of slag removal

Inactive Publication Date: 2011-09-28
XIANGXIANGSHI YOUHAO METALLURGICAL MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The 102,000 tons of waste lead slag was purchased by some small recycled lead factories in Hebei Baoding, Anhui Jieshou, Zhejiang Changxing, Southwest Chongqing, Guangdong North and other regions, which are currently domestic waste lead-acid battery regeneration distribution centers. Earth kiln smelting processes such as reverberatory furnaces, blast furnaces, and cupolas, and mixing with plates without any desulfurization treatment, the comprehensive recycling rate is extremely low, and the rest of the lead is collected in the form of gas or dust in the smelting process. The sulfur dioxide produced enters the air together. Based on the output of about 100,000 tons of recycled lead, the annual emission of sulfur dioxide is about 12,250 tons, and a large amount of waste residue containing heavy metals such as lead, arsenic, cadmium, and antimony is produced, causing serious waste of resources and ecological environment. Huge pollution, even causing lead poisoning incidents of local residents occurred from time to time

Method used

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  • Lead residue reducing agent and preparation method thereof
  • Lead residue reducing agent and preparation method thereof
  • Lead residue reducing agent and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] This embodiment provides a lead slag reducing agent, which is used in the production of lead-calcium-tin-aluminum alloy smelting, battery grid casting, and lead slag regeneration to reduce the amount of lead slag produced and the emission pollution in lead slag regeneration. Slag reducing agent comprises following each raw material (each raw material consumption is by weight percentage):

[0021]

[0022] The above-mentioned multiple compounds are manufactured into a composite compound capable of alkali and less lead slag through chemical and physical methods. The specific preparation method is as follows:

[0023] Get each raw material that prepares lead slag reducing agent according to above-mentioned formula, preparation steps are as follows:

[0024] Prepare a co-initiator for aluminum compounds: use titanium trichloride in the above formula as a main initiator and triethylaluminum as a co-initiator to make a co-initiator for aluminum compounds after reaction;

...

Embodiment 2

[0033] This embodiment provides a lead slag reducing agent, which is used to reduce the generation of lead slag in the smelting of lead-calcium-tin-aluminum alloy and the production of battery grid casting, and to reduce the emission pollution generated in the production process in the regeneration of lead slag. The slag reducer specifically includes:

[0034]

[0035]

[0036] The preparation process steps are as follows:

[0037] Prepare a co-initiator for aluminum compounds: use titanium trichloride in the above formula as a main initiator and triethylaluminum as a co-initiator to make a co-initiator for aluminum compounds after reaction;

[0038] Prepare the carrier of the co-initiator: the precipitated silica, aluminum oxide and magnesium chloride in the above formula are made into the initiator carrier by the grinding method of physical dispersion, and the co-initiator of the aluminum compound prepared above is uniformly dispersed and loaded to the surface of the ...

Embodiment 3

[0042] This embodiment provides a lead slag reducing agent, which is used to reduce the generation of lead slag in the smelting of lead-calcium-tin-aluminum alloy and the production of battery grid casting, and to reduce the emission pollution generated in the production process in the regeneration of lead slag. The slag reducing agent specifically includes the following components by weight:

[0043]

[0044]

[0045] The preparation process of the lead slag reducing agent is the same as in Example 3, and will not be repeated here.

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PUM

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Abstract

The invention discloses a lead residue reducing agent and a preparation method thereof and belongs to the technical field of chemical industry. The lead residue reducing agent comprises the following components in percentage by weight: 30 to 70 percent of active carbon, 5 to 20 percent of sodium sulfate, 5 to 15 percent of sodium hypophosphite, 1 to 15 percent of sodium hexafluoroaluminate, 3 to 18 percent of calcium oxide, 7 to 20 percent of precipitated silica, 1 to 5 percent of aluminium oxide, 1 to 5 percent of magnesium chloride, 0.1 to 2 percent of titanium trichloride and 0.5 to 5 percent of triethyl aluminum. The lead residue reducing agent can directly reduce oxide-state scum produced during alloy preparation of lead, calcium, tin and aluminum alloys and casting of grids of storage batteries into metal-state residue, so the residue amount of the lead, calcium, tin and aluminum alloys is reduced obviously. When the agent is used, the lead residue produced during the preparation of the lead, calcium, tin and aluminum alloys and the casting of grids can be directly reduced into molten metals of lead, calcium, tin and aluminum to flow back to an alloy pot, so the lead residueis reduced while the lead, calcium, tin and aluminum in the designated alloys are hardly lost; and thus, the effective ingredients of the grid alloys of the storage batteries are ensured.

Description

technical field [0001] The invention relates to a preparation technology of a lead slag reducing agent, in particular to a lead slag reducing agent used in the smelting of lead-calcium-tin-aluminum alloys and the casting of storage battery grids and a preparation method thereof. Background technique [0002] In recent years, with the rapid growth of my country's electric bicycles, automobiles, telecommunications and export UPS batteries, sealed lead-acid batteries have achieved rapid development, making my country the world's largest producer of lead, lead-acid battery production, and export of lead and lead-acid batteries and lead consuming countries. Lead, as one of the five heavy metals under the key control of the country during the 12th Five-Year Plan, has attracted great attention from the State Council. Since February 2011, the Ministry of Environmental Protection has begun to conduct blanket inspections on lead-acid battery companies, because lead-acid battery product...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/02C22C11/00
Inventor 欧阳鼎李婉玉成忠锦
Owner XIANGXIANGSHI YOUHAO METALLURGICAL MATERIAL
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