Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Precision forging process production line for steel rail turnout

A production line and track technology, applied in the direction of manufacturing tools, metal processing equipment, forging/pressing/hammer devices, etc., can solve the problems of long rail processing cycle, inaccurate rail positioning, time-consuming and labor-intensive problems, and achieve simple structure and good real-time performance , delivering precise results

Active Publication Date: 2011-07-06
TIANJIN TIANDUAN PRESS CO LTD
View PDF4 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since there is no positioning device for the rails during the conveying process, the existing feeding equipment must be manually intervened to send the rail workpieces to be processed to the hydraulic press, which not only leads to inaccurate positioning of the rails to be processed, but also reduces the scrap rate. High; and it is time-consuming and labor-intensive, the processing cycle of the rail is long, and the cost is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Precision forging process production line for steel rail turnout
  • Precision forging process production line for steel rail turnout
  • Precision forging process production line for steel rail turnout

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0043] In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

[0044] see figure 1 , steel rail fork precision forging production line, including steel track fork precision forging press 1, an intermediate frequency heating furnace 20 and a normalizing furnace 21 arranged in front of the precision forging press, and a rail forwarding device adjacent to the intermediate frequency heating furnace 20 for clamping the rail 17. A plurality of rail automatic feeding mechanisms arranged side by side on the same side as the heating furnace are used to push the rails into the heating furnace for heating. 16. An automatic rail unloading mechanism 19 on the same side as the normalizing furnace. 16 and the rail automatic unloading mechanism 19 are provided with a rail horizontal conveying trolley 23, and a lateral m...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a precision forging process production line for a steel rail turnout, which is characterized in that the precision forging process production line comprises a steel rail turnout precision forging press, a heating furnace, a normalizing furnace, a steel rail forward conveying device, an automatic steel rail feeding mechanism and an automatic steel rail blanking mechanism; a steel rail transversely-conveying trolley is arranged between the automatic steel rail feeding mechanism and the automatic steel rail blanking mechanism; a transversal motion guide rail and a transmission gear rack are arranged under the steel rail transversely-conveying trolley; a plurality of steel rail precision feeding devices and a servomotor are arranged on the steel rail transversely-conveying trolley; and an electric cabinet used for controlling the operation of the whole production line is arranged on the outer side of the automatic steel rail feeding mechanism. The precision forging process production line has the advantages as follows: the production line is suitable for hot compression molding technology of various AT (abbreviation for Pinyin of 'short-type cross section') steel rail turnouts, and all devices and mechanisms of the production line can achieve automation control without manual intervention, so that time and labor are saved, the labor intensity of operators is reduced, the processing period of the steel rail turnout is shortened, the production cost is lowered, the machining precision and the qualification rate of the steel rail are improved, and the requirement of high-quality steel rail can be satisfied further.

Description

technical field [0001] The invention belongs to the technical field of forging processing equipment for steel rails, and in particular relates to a production line for precise forging of steel rail forks. Background technique [0002] The construction of high-speed railways has an important impact on the development of the national economy. With the emergence of high-speed trains, the demand for rails is increasing, and the requirements for forging precision and quality of rails are also getting higher and higher. At present, the forging and pressing equipment used for steel track turnout mainly adopts three-beam and four-column hydraulic press, and the pressing is formed into a hot mold pressing process with one mold, front and rear double stations. The raw materials are pressed many times. The disadvantages of the traditional steel track turnout pressing equipment are that the upper and lower sequences of the equipment are completed manually with the crane, the efficiency ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B21K7/02B21K27/00B21J13/08B21J13/02
Inventor 潘高峰
Owner TIANJIN TIANDUAN PRESS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products