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Technology for processing high strength large hexagon-headed bolt used for steel structure

A processing technology and high-strength technology, used in bolts, connecting components, manufacturing tools, etc., can solve the problems of reducing the degree of oxidation and decarburization on the surface of the workpiece, the impact of engineering quality, and delayed thread breakage, saving raw materials and high production efficiency. , The effect of improving the utilization rate of materials

Inactive Publication Date: 2011-01-05
扬州狮鹤高强度螺栓有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] High-strength large hexagon head bolts for steel structures are commonly used fasteners in the machinery industry. The current processing method is generally formed by turning, and its strength is often difficult to guarantee. When the tensile strength exceeds a certain value, in the places where the gaps are concentrated For example, the transition between the rod and the head or the root of the thread is likely to cause delayed fracture and fatigue fracture, which will seriously affect the quality of the project. In severe cases, it will cause safety accidents due to insufficient connection strength. Therefore, traditional high-strength bolts need to be replaced. Research and improve the production process, in order to efficiently carry out mass production under the premise of ensuring its quality, and meet the society's extensive needs for high-strength large hexagon head bolts for steel structures. Therefore, the patent application No. 200810020090.5 provides A processing technology for high-strength large hexagon head bolts for steel structures is proposed. The main invention lies in the use of less cutting technology and cold extrusion processing to improve the axial surface or internal fiber structure of the workpiece. At the same time, heat treatment uses Salt bath quenching and nitrate tempering reduce the degree of oxidation and decarburization on the surface of the workpiece and further ensure the quality of the bolts. However, in the step of hot forging, heating with a hot forging furnace has slow heating speed and uneven heating. , causing some parts of the workpiece to be overheated and some places to be underheated, which may easily cause defects such as skinning, slag inclusion, cracking, and cracking on the workpiece, and further improvement is needed

Method used

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Effect test

Embodiment approach 1

[0027] The bolt specification of the present invention adopts 35CrMo when M27-M30, and 20MnTiB is used as the blank when the specification is M16-M24. Its processing method is: adopt less and no cutting processing, including three times of cold extrusion molding and one-time hot forging molding, that is The first cold extrusion forming is screw forming, the second cold extrusion forming is the thread section forming on the screw, the third cold extrusion forming is thread forming, and the hot forging forming is bolt riser forming.

[0028] Concrete processing step of the present invention is carried out as follows:

[0029] (1) Material preparation: choose 35CrMo or 20MnTiB as the blank, and remove the blank according to the specifications and sizes of the bolts.

[0030] (2) Hot forging header: Hot forging the bolt header at a temperature of 900°C in a high-frequency induction heater, the frequency of the high-frequency induction current is 20,000 Hz, and then cooled.

[003...

specific Embodiment approach 2

[0042] The bolt specification of the present invention adopts 35CrMo when M27-M30, and 20MnTiB is used as the blank when the specification is M16-M24. Its processing method is: adopt less and no cutting processing, including three times of cold extrusion molding and one-time hot forging molding, that is The first cold extrusion forming is screw forming, the second cold extrusion forming is the thread section forming on the screw, the third cold extrusion forming is thread forming, and the hot forging forming is bolt riser forming.

[0043] Concrete processing step of the present invention is carried out as follows:

[0044] (1) Material preparation: choose 35CrMo or 20MnTiB as the blank, and remove the blank according to the specifications and sizes of the bolts.

[0045] (2) Hot forging header: Hot forging the bolt header at a temperature of 1000°C in a high-frequency induction heater, the frequency of the high-frequency induction current is 50,000 Hz, and then cooled.

[00...

specific Embodiment approach 3

[0057] The bolt specification of the present invention adopts 35CrMo when M27-M30, and 20MnTiB is used as the blank when the specification is M16-M24. Its processing method is: adopt less and no cutting processing, including three times of cold extrusion molding and one-time hot forging molding, that is The first cold extrusion forming is screw forming, the second cold extrusion forming is the thread section forming on the screw, the third cold extrusion forming is thread forming, and the hot forging forming is bolt riser forming.

[0058] Concrete processing step of the present invention is carried out as follows:

[0059] (1) Material preparation: choose 35CrMo or 20MnTiB as the blank, and remove the blank according to the specifications and sizes of the bolts.

[0060] (2) Hot forging header: Hot forging the bolt header at a temperature of 950°C in a high-frequency induction heater, the frequency of the high-frequency induction current is 40,000 Hz, and then cooled.

[006...

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PUM

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Abstract

The invention provides a technology for processing high strength large hexagon-headed bolt used for steel structure. The invention relates to a technology for processing high strength connecting piece. High frequency induction current hot forging and cold extruding are adopted, so as to produce a bolt. The invention is on the basis of patent application with patent application number of 200810020090.5, high frequency induction heating is adopted in hot forging, frequency thereof is controlled to be 20000-50000Hz, and the advantages of high frequency induction heating that speed is fast and heating is uniform are utilized, so that work piece surface can obtain uniform tissue and properties from center part to the surface, heating uniformity of work piece is improved, better crystal phase structure can be obtained, and high strength bolt with better property can be obtained.

Description

technical field [0001] The invention relates to a processing technology of a high-strength connecting piece, in particular to a processing technology of a high-strength large hexagon head bolt for a steel structure. Background technique [0002] High-strength large hexagon head bolts for steel structures are commonly used fasteners in the machinery industry. The current processing method is generally formed by turning, and its strength is often difficult to guarantee. When the tensile strength exceeds a certain value, in the places where the gaps are concentrated For example, the transition between the rod and the head or the root of the thread is likely to cause delayed fracture and fatigue fracture, which will seriously affect the quality of the project. In severe cases, it will cause safety accidents due to insufficient connection strength. Therefore, traditional high-strength bolts need to be replaced. Research and improve the production process, in order to efficiently ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21J1/06B21K1/44B21C23/02C21D9/00C21D1/32C21D1/607C21D1/00
Inventor 李俭李玉叶
Owner 扬州狮鹤高强度螺栓有限公司
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