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Solid copper material processing method and apparatus thereof

A processing method and technology of processing equipment, applied in the field of copper refining, can solve the problems of high energy consumption, slow melting speed, low thermal efficiency, etc., and achieve the effects of low cost, fast melting speed and high degree of automation

Inactive Publication Date: 2010-11-10
CHINA NERIN ENG
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] At present, the melting, heat preservation and refining of solid copper materials in copper smelters generally adopt fixed reverberatory furnaces and tilting furnaces. The temperature of the high-temperature flue gas discharged during the melting process is as high as 1350 ° C, taking away ~50% of the heat supply, and there are low thermal efficiency, Problems of slow melting speed and high energy consumption

Method used

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  • Solid copper material processing method and apparatus thereof
  • Solid copper material processing method and apparatus thereof
  • Solid copper material processing method and apparatus thereof

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specific Embodiment approach 1

[0037] A device for treating solid copper materials in a large and medium-sized scrap copper recycling smelter, including a bucket elevator 1, a shaft furnace 2 with a height of 20m, a refining furnace 4, and an insulating room between the shaft furnace 2 and the refining furnace 4 Chute 3 and casting machine (not shown among the figure). The shaft furnace 2 is a shaft furnace that uses natural gas or coal gas as a fuel to provide a heat source.

[0038] The method that the equipment of this specific embodiment processes solid copper material has the following steps:

[0039] Feeding and melting: the packaged solid copper material with high impurity content that needs to be refined and removed is put into the hopper through a forklift, and then is lifted along the track through the bucket elevator 1 to the feeding port of the shaft furnace 2, and the melted liquid in the shaft furnace 2 The copper liquid enters the refining furnace 4 by gravity through the chute 3 .

[0040]...

specific Embodiment approach 2

[0042] It is basically the same as the specific embodiment 1, the difference is that the oxidation is through the oxidation-reduction tuyeres of 1500Nm 3 / h Compressed air oxidizes impurities.

specific Embodiment approach 3

[0043] It is basically the same as the specific embodiment 1, the difference is that the oxidation is through the oxidation-reduction tuyeres into 1800Nm 3 / h Compressed air oxidizes impurities.

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Abstract

The invention discloses a solid copper material processing method and an apparatus thereof. In the step of feeding and melting, a feeder is utilized to feed solid copper material into a shaft furnace which is at least 16 meters high, and the solid copper material is molten into molten copper; and the molten copper automatically flows into a refining furnace via a connecting chute between the shaft furnace and the refining furnace, and is refined. Refining includes the steps of oxidation and reduction. The method utilizes the height of the shaft furnace to constantly heat the solid copper material in the process of emitting high-temperature flue gas, the temperature of the finally emitted flue gas is only 250DEG C, consequently, the residual heat of the flue gas is sufficiently utilized, the heat efficiency is increased, energy consumption is reduced, and the melting speed is increased. The invention also discloses a solid copper material processing apparatus, which adopts the combination of the shaft furnace and the refining furnace and sufficiently utilizes the characteristics of the shaft furnace and the refining furnace, i.e. high melting speed, high mechanization and automation degree, safe operation, flexible furnace body size, good environment protection effect and low fabrication cost, and the apparatus is particularly applicable to the processing of solid copper material in large and medium waste copper recovery smelteries.

Description

technical field [0001] The invention relates to copper refining, in particular to a solid copper material treatment method and equipment thereof. Background technique [0002] At present, the melting, heat preservation and refining of solid copper materials in copper smelters generally adopt fixed reverberatory furnaces and tilting furnaces. The temperature of the high-temperature flue gas discharged during the melting process is as high as 1350 ° C, taking away ~50% of the heat supply, and there are low thermal efficiency, The problem of slow melting speed and high energy consumption. Contents of the invention [0003] A technical problem to be solved by the present invention is to make up for the above-mentioned problems in the prior art and provide a method for treating solid copper material. [0004] Another technical problem to be solved by the present invention is to make up for the above-mentioned problems in the prior art and provide a solid copper material proces...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/14F27B19/04
CPCY02P10/20
Inventor 姚素平袁剑平
Owner CHINA NERIN ENG
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