Variable-channel extrusion die and forming method
A technology of extrusion die and channel change, applied in the direction of metal extrusion die, metal extrusion mandrel, etc., can solve problems such as cracks, difficult cross-sectional strain distribution, and unsatisfactory stress state of deformed billets
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Embodiment 1
[0026] In this embodiment, a variable-channel extrusion die is used to extrude a prefabricated workpiece of Aermet100 high-nickel-cobalt secondary-hardening ultra-high-strength steel. The specification of the blank 2 for forming the prefabricated workpiece is 100mm×400mm, the prepared specifications are 80mm×625mm prefabricated workpiece. The extrusion process parameters are extrusion speed of 10mm / s, deformation temperature of 900-1000°C, and coefficient of friction between the billet 2 and the die 3 of 0.2-0.4.
[0027] The variable-channel extrusion die used in this embodiment mainly includes a punch 1 and a die 3 . Both punch 1 and die 3 are made of 5CrNiMo steel. The punch 1 is cylindrical, one end is the clamping and fixed end of the extrusion equipment, and the other end is the extrusion working end; the external dimensions of the working part of the punch 1 are the same as those of the billet 2.
[0028] like figure 2 As shown, the die 3 is a hollow square colu...
Embodiment 2
[0037] In this embodiment, a variable-channel extrusion die is used to extrude a prefabricated workpiece of Aermet100 high-nickel-cobalt secondary-hardening ultra-high-strength steel. The specification of the blank 2 for forming the prefabricated workpiece is 120mm×450mm, the prepared specifications are 100mm×648mm prefabricated workpiece. The extrusion process parameters are extrusion speed of 1mm / s, deformation temperature of 900-1000°C, and coefficient of friction between the billet 2 and the die 3 of 0.2-0.4.
[0038] The variable-channel extrusion die used in this embodiment mainly includes a punch 1 and a die 3, both of which are made of 5CrMnMo steel. The punch 1 is cylindrical, one end is the clamping and fixed end of the extrusion equipment, and the other end is the extrusion working end; the external dimensions of the working part of the punch 1 are the same as those of the billet 2.
[0039] The die 3 is hollow cylindrical, and its external dimensions must meet...
Embodiment 3
[0048] In this embodiment, a prefabricated workpiece of Ti-6Al-4V titanium alloy is extruded by a variable-channel extrusion die. The specification of the blank 2 for forming the prefabricated workpiece is 110mm×400mm, the prepared specifications are 85mm×670mm prefabricated workpiece. The extrusion process parameters are extrusion speed of 5mm / s, deformation temperature of 850-950°C, and coefficient of friction between the billet 2 and the die 3 of 0.2-0.4.
[0049] The variable-channel extrusion die used in this embodiment mainly includes a punch 1 and a die 3, both of which are made of 5CrNiMo steel. The punch 1 is cylindrical, one end is the clamping and fixed end of the extrusion equipment, and the other end is the extrusion working end; the external dimensions of the working part of the punch 1 are the same as those of the billet 2.
[0050] The die 3 is hollow cylindrical, and its external dimensions must meet the strength requirements of extrusion. The hollow par...
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