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Composite material for automobile interior part and production method thereof

A technology of automotive interior parts and composite materials

Active Publication Date: 2010-08-25
CHERY COMML VEHICLE ANHUI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing automotive interior products mostly use chemical synthetic materials (such as PP, PU and glass fiber, etc.), which are limited in resources, non-renewable, consume a lot of energy, and are easy to cause harm to the human body during processing
Waste after use is difficult to degrade in the natural environment, causing increasingly serious pollution to the natural environment

Method used

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  • Composite material for automobile interior part and production method thereof
  • Composite material for automobile interior part and production method thereof
  • Composite material for automobile interior part and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Weigh the raw material (kg) according to the following weight:

[0036] Polylactic acid fiber 40, jute fiber 60;

[0037] Methods of producing automotive interior composites:

[0038] (1) the jute fiber of 7-15cm and 40 kilograms of 8-12cm polylactic acid fiber are evenly mixed by 60 kilograms of length;

[0039] (2) Put the mixed fiber into the opener to open and mix, mix for 30s, and then send it into the cotton box;

[0040] (3) The loosened and mixed fibers stored in the cotton box are transported to the carding machine by airflow for carding;

[0041] (4) The fiber after carding is sent to cross-lapping in the web-laying machine;

[0042] (5) After the laid net is folded according to the required requirements, it is sent into the pre-needling machine for pre-needling into felt;

[0043] (6) Send the pre-needled mat to the main needling machine for main needling. After reaching the predetermined gram weight, heat and pre-press it into a coil. The heating tempera...

Embodiment 2

[0048] Weigh the raw material (kg) according to the following weight:

[0049] Polylactic acid fiber 50, hemp fiber 30, flax 20;

[0050] Methods of producing automotive interior composites:

[0051] (1) 30 kilograms of length are the hemp fiber of 7-15cm, the flax fiber of 20 kilograms of length 7-15cm and 50 kilograms of 8-12cm polylactic acid fiber are evenly mixed;

[0052] (2) Put the mixed fiber into the opener to open and mix, mix for 40s, and then send it into the cotton box;

[0053] (3) Transport the loosened and mixed fibers stored in the cotton box to the carding machine for carding;

[0054] (4) The fiber after carding is sent to cross-lapping in the web-laying machine;

[0055] (5) Fold the laid net and send it into the pre-needling machine for pre-needling into felt;

[0056] (6) Send the pre-needled mat to the main needling machine for main needling. After reaching the predetermined gram weight, heat and pre-press it into a coil. The heating temperature is ...

Embodiment 3

[0059] Weigh the raw material (kg) according to the following weight:

[0060] Polylactic acid fiber 60, ramie fiber 20, sisal fiber 10, kenaf fiber 10;

[0061] Methods of producing automotive interior composites:

[0062] (1) the ramie fiber of 7-15cm, the sisal fiber of 7-15cm, the kenaf fiber of 7-15cm and the polylactic acid fiber of 60 kilograms of 8-12cm are evenly mixed in 10 kilograms of lengths by 20 kilograms of lengths;

[0063] (2) Put the mixed fiber into the opener to open and mix, mix for 20s, and then send it into the cotton box;

[0064] (3) The loosened and mixed fibers stored in the cotton box are transported to the carding machine by airflow for carding;

[0065] (4) The fiber after carding is sent to cross-lapping in the web-laying machine;

[0066] (5) After the laid net is folded according to the required requirements, it is sent into the pre-needling machine for pre-needling into felt;

[0067] (6) Send the pre-needled mat to the main needling mach...

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Abstract

The invention discloses a formula of a composite material for an automobile interior part. The formula consists of the following materials in percentage by weight: 40 to 60 percent of polylactic acid fiber and 40 to 60 percent of natural fiber. The production method of the invention comprises the following steps: uniformly mixing the raw materials; putting the mixture into an opener for opening, combing and shaping the obtained product, feeding the product into a lapping machine for cross lapping and feeding the cross-lapped product into a needling machine for needling to form a felt; immersing the fiber felt into a processing slurry; drying the immersed coiled material through hot blast and cutting the dried material into pieces of required size; placing the cut material into a mould for curing and shaping by heating; demoulding the material to form a composite plate; and softening the composite plate by flat panel heating, covering the plate with a surface decorative layer and performing cold molding on the plate through a product mould to manufacture the finished product finally; or softening the cut fiber felt by the flat panel heating directly, covering the plate with the surface decorative layer and performing the cold molding to manufacture the finished product finally. The composite material for the automobile interior part of the invention has the advantages of no toxicity, no pollution, simple processing technique, small energy consumption and high environment protection performance.

Description

technical field [0001] The invention belongs to the field of manufacturing automobile interior parts, and discloses a composite material for automobile interior parts and a production method thereof. Background technique [0002] In recent years, with the enhancement of people's awareness of environmental protection, the development of degradable materials is an important way to solve the problem of environmental pollution. Therefore, countries all over the world are paying more and more attention to fully biodegradable materials. Existing automotive interior products mostly use chemical synthetic materials (such as PP, PU and glass fiber, etc.), which are limited in resources, non-renewable, consume a lot of energy, and are easy to cause harm to the human body during processing. Wastes after use are difficult to degrade in the natural environment, causing increasingly serious pollution to the natural environment. This not only affects people's daily life, but also brings ...

Claims

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Application Information

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IPC IPC(8): D04H1/46D04H1/42D06M15/667D06M15/263D06M11/56D06M13/256D06M13/513D06M11/82B60R13/00B29C35/02D06M101/32D06M101/06D04H1/4382
Inventor 田燕
Owner CHERY COMML VEHICLE ANHUI
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