Vermiculizer for thin-wall cast iron and melting method thereof

A technology of vermicular agent and cast iron, which is applied in the field of cast iron vermicular agent, can solve problems such as difficulty in using and managing casting returned materials, affecting cutting performance of castings, and contamination of furnace materials, and achieves simple and stable vermicular treatment process and wide range of vermicularization Wide, easy to manage and use

Inactive Publication Date: 2010-08-25
CHINA YITUO GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The vaporization of magnesium in molten iron can accelerate the diffusion and dissolution of the creeping agent. Due to its strong self-boiling ability, it does not need to be stirred and is easy to operate. However, titanium interfering elements are easy to pollute the furnace charge, causing great harm to the use and management of casting returned charge. Difficult, and these interfering elements are easy to form carbides during the solidification of molten iron, which seriously affects the machining and cutting performance of castings (see; Casting Branch of the Chinese Mechanical Engineering Society, Casting Manual Volume 1, Second Edition "Cast Iron")

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] Chemical composition of vermicular agent (by weight): rare earth (RE) 25.00%, silicon (Si) 38.03%, magnesium (Mg) 3.07%, calcium (Ca) 3.32%, zinc (Zn) 1.74%, magnesium oxide (MgO ) 0.66%, and the balance is iron (Fe) or unavoidable impurities 28.18%.

[0078] The vermicular agent for melting the above components uses the following raw materials and proportions: rare earth ferrosilicon (FeSiRE) 80.0%, silicon calcium alloy (FeSiCa) 12.0%, magnesium ingot (Mg) 4.5%, zinc ingot (Zn) 3.5%. According to the above ratio, the raw materials are put into the electric furnace and melted according to the following melting process.

[0079] The melting process is the same as the aforementioned process steps.

Embodiment 2

[0081] Chemical composition (by weight): rare earth (RE18.41%, silicon (Si) 45.00%, magnesium (Mg) 2.50%, calcium (Ca) 2.02%, zinc (Zn) 3.50%, magnesium oxide (MgO ) 0.60%, and the balance is iron (Fe) or unavoidable impurities 27.97%.

[0082] The vermicular agent for melting the above components adopts the following raw materials and proportions: rare earth ferrosilicon (FeSiRE) 60.0%, ferrosilicon (FeSi) 21.0%, silicon calcium alloy (FeSiCa) 7.5%, magnesium ingot (Mg) 4.2%, Zinc ingot (Zn) 7.3%. According to the above ratio, the raw materials are put into the electric furnace and melted according to the following melting process.

[0083] The melting process is the same as the aforementioned process steps.

Embodiment 3

[0085] Chemical composition (by weight): rare earth (RE) 15.00%, silicon (Si) 35.00%, magnesium (Mg) 3.17%, calcium (Ca) 4.00%, zinc (Zn) 2.13%, magnesium oxide (MgO ) 0.70%, the balance is iron (Fe) or unavoidable impurities 40%.

[0086] The vermicular agent for melting the above components adopts the following raw materials and proportions: rare earth ferrosilicon (FeSiRE) 50.0%, ferrosilicon (FeSi) 8.50%, silicon calcium alloy (FeSiCa) 15.0%, magnesium ingot (Mg) 4.5%, Zinc ingot (Zn) 6.0%, steel scrap 16.0%. According to the above ratio, the raw materials are put into the electric furnace and melted according to the following melting process.

[0087] The melting process is the same as the aforementioned process steps.

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PUM

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Abstract

The invention discloses a vermiculizer for thin-wall cast iron and a melting method thereof, and relates to a cast iron vermiculizer. The melting of the vermiculizer comprises the following steps: 1, examining before smelting; 2, charging before opening a furnace and transmitting power; 3, smelting and charging; 4, discharging from the furnace and casting; 5, crushing; and 6, checking, identifying and storing, wherein the obtained vermiculizer comprises 15 to 25 percent of rare earth (RE), 35 to 45 percent of silicon (Si), 2.5 to 4.5 percent of magnesium (Mg), 2 to 4 percent of calcium (Ca), 1.5 to 3.5 percent of zinc (Zn), 0.6 to 1.4 percent of magnesium oxide (MgO) and 20 to 40 percent of balance of ferrum (Fe) or inevitable impurity. The vermiculizer has the advantages of relatively simple and stable vermiculizing treatment process, good dissolubility, relatively wide vermiculizing range, no stirring, no desulphurization treatment for raw melted iron, and suitability for producing the thin-wall cast iron in low-sulfur and high-sulfur states.

Description

Technical field: [0001] The invention relates to a cast iron vermicular agent, in particular to a vermicular agent for thin-walled cast iron and a melting method thereof. Background technique: [0002] Vermicular iron is a kind of cast iron with worm-like graphite, its mechanical properties are between gray iron and ductile iron, but the thermal shock fatigue resistance of vermicular iron exceeds that of ductile iron and gray iron, and its compactness and pressure fatigue resistance are better than that of spherical iron. Iron and high-grade gray cast iron, and most suitable for pressure-resistant, leakage-resistant hydraulic castings, so vermicular graphite cast iron is used on engine cylinder blocks and cylinder heads to improve the performance of internal combustion engines and exhaust gas purification, and at the same time increase the heat and Force loading (see; Steve Dawson, Compacted Graphite Iron - Material for Modern Diesel Engine Blocks and Heads). [0003] The v...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/10C21C1/08
CPCY02P10/20
Inventor 蔡安克吴和保刘文曾范随长程俊伟张俊祥郭亚辉花建山樊自田段华荣
Owner CHINA YITUO GROUP
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