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Coal gangue ceramic wall and ground brick and preparation method thereof

A technology for coal gangue and wall and floor tiles, which is applied in the production of ceramic materials, clay products, other household appliances, etc., can solve the problems of complex process, high production cost, and increased glaze making, etc., to simplify the process, reduce production costs, overcome the darker effect

Inactive Publication Date: 2010-06-16
ZHENGZHOU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional method is to apply glaze on the surface of wall and floor tiles, but the glaze layer is generally thin and has poor wear resistance, and it also needs to increase the process steps of glaze making, glazing, and even firing glaze. The process is very complicated and the production cost is also high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The coal gangue ceramic wall and floor tile of the present embodiment is composed of a base layer and a surface layer, and the base layer includes the following raw materials in percentage by weight: 50% of coal gangue, 25% of quartz, 20% of feldspar, and 5% of bentonite; The layer includes the following raw materials in percentage by weight: kaolin 42%, quartz 30%, feldspar 25%, and bentonite 3%.

[0015] The preparation method of the present embodiment is as follows: (1) take the coal gangue that the weight percentage is 50%, the quartz of 25%, the feldspar of 20%, the bentonite of 5% do matrix layer material; % of kaolin, 30% of quartz, 25% of feldspar and 3% of bentonite as surface material; After 4 hours of wet ball milling in the ball mill, dry the surface layer material at 80°C until the water content is 7%; (3) weigh the uniformly mixed base material and surface layer material in a mass ratio of 2:1, first Add the base layer blank to the mold, add the surface l...

Embodiment 2

[0018] The coal gangue ceramic wall and floor tile of the present embodiment is composed of a base layer and a surface layer, and the base layer includes the following raw materials in percentage by weight: 40% of coal gangue, 16% of fly ash, 20% of quartz, and 20% of feldspar , 4% of bentonite; the surface layer includes the following raw materials in weight percentage: 40% of kaolin, 25% of quartz, 30% of feldspar, and 5% of bentonite.

[0019] The preparation method of the present embodiment is as follows: (1) take the coal gangue that weight percentage is 40%, the fly ash of 16%, the quartz of 20%, the feldspar of 20%, the bentonite of 4% are used as matrix layer material ; Take the kaolin that is respectively 40% by weight, the quartz of 25%, the feldspar of 30%, and the bentonite of 5% as the surface layer material; After the base layer material and the surface layer material were wet-milled in a ball mill for 5 hours, they were dried at 90°C to a water content of 4%; (3...

Embodiment 3

[0022] The coal gangue ceramic wall and floor tile of the present embodiment is composed of a base layer and a surface layer, and the base layer includes the following raw materials in weight percent: 55% of coal gangue, 20% of quartz, 20% of feldspar, and 5% of bentonite; The layer includes the following raw materials in percentage by weight: 45% kaolin, 25% quartz, 25% feldspar, and 5% bentonite; in addition, manganese red, a coloring material accounting for 5% by weight of the surface layer, is added to the surface layer material.

[0023] The preparation method of the present embodiment is as follows: (1) take the gangue that is 55% by weight, 20% quartz, 20% feldspar, and 5% bentonite as the matrix layer material; 45% kaolin, 25% quartz, 20% feldspar, 5% bentonite, plus 5% color manganese red as the surface material; (2) Grinding the base material and surface material to particle size It is 200 mesh, and then the ingredients are mixed. After the base layer material and th...

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Abstract

The invention discloses a coal gangue ceramic wall and ground brick and a preparation method thereof. The coal gangue ceramic wall and ground brick is compounded from a base body layer and a surface layer. The base body layer comprises the following raw materials in percentage by weight: 30-68 percent of coal gangue, 0-25 percent of pulverized fuel ash, 15-30 percent of quartz, 15-30 percent of feldspar and 2-8 percent of bentonite. The surface layer comprises the following raw materials in percentage by weight: 40-55 percent of kaolin, 20-35 percent of quartz, 20-30 percent of feldspar and 3-8 percent of bentonite, wherein the pigment which is 0-8 percent of the weight of the material of the surface layer is additionally added into the material of surface layer. The coal gangue ceramic wall and ground brick has a double-layer structure compounded from the base body layer and the surface layer, and the working surface (surface layer) of the brick is lighter than the base body layer and may be white, light yellow, red or other colors set according to the demand, thereby overcoming the defects of deeper color and single hue of the coal gangue ceramic wall and ground brick manufactured by the conventional method and expanding the application field.

Description

technical field [0001] The invention relates to a ceramic wall and floor tile, in particular to a coal gangue ceramic wall and floor tile, and also relates to a preparation method of the coal gangue ceramic wall and floor tile. Background technique [0002] Kaolin is one of the main raw materials for preparing ceramic wall and floor tiles. In recent years, the resource reserves of kaolin have been decreasing day by day, and the price has been rising year by year, which has led to an increase in the cost of ceramic wall and floor tiles. Therefore, it is imperative to explore and develop alternatives to kaolin. [0003] Coal gangue is solid waste discharged during coal mining and washing, which not only occupies a large amount of land, but also causes great pollution to the surrounding environment. Coal gangue is composed of kaolinite, montmorillonite, quartz and other minerals as well as some rare metal elements and organic carbon, and its chemical composition is mainly SiO ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132
CPCY02P40/60
Inventor 许红亮卢红霞王海龙张锐陈德良杨道媛王萌赵鹏君
Owner ZHENGZHOU UNIV
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