Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Warp-knitting polyester fabric and processing method thereof

A warp-knitted polyester and processing method technology, which is applied in the field of warp-knitted polyester fabrics and warp-knitted polyester fabrics, can solve the problems of suede lodging, poor gloss, unsatisfactory elasticity, etc. Guaranteed elongation and strong upright feeling

Inactive Publication Date: 2010-05-19
XIONGYING KNITTING & DYEING CHANGSHU
View PDF4 Cites 24 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the warp-knitted polyester fabrics used in clothing, toys, and bedding are mainly made of polyester superfine fibers, polyester DTY yarns or polyester-nylon composite yarns. The fabrics woven from such raw materials have the following defects: One is that the firmness of the fabric is not ideal, because this kind of fabric is generally only made of the surface weave and the bottom weave along the radial direction and simultaneously lapped yarns on the knitting needles, so the gap between the surface weave and the bottom weave The drafting tension is difficult to guarantee, which affects the tensile strength of the fabric, and the durability requirements cannot be satisfied; the second is poor gloss, because polyester microfiber, polyester DTY yarn and polyester nylon composite yarn are all semi-gloss or matte. The raw material has a weak refraction degree to light, and cannot achieve a bright effect, and cannot meet the gloss requirements of high-end clothing, toys, and bedding fabrics; third, the elasticity is not ideal, because this type of fabric only uses polyester with surface tissue and bottom tissue. Superfine fiber, polyester DTY, nylon-polyester composite yarn and other raw materials cannot be added with elastic fibers such as spandex due to the limitations of the loom during the weaving process, so such fabrics do not have stretchability, extensibility and recovery.
The disadvantage of this method is that there is a phenomenon of lodging on the suede surface, and there are inverted and smooth wool. Because the refractive index of the inverted wool and smooth wool is different for the color, the color and luster of the entire cloth surface is not uniform, the suede surface is not smooth, and the hand feel is not enough. full

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The processing door width is 140cm, the hair height is 1mm and the weight is 230g / m 2 Take the warp knitted polyester fabric as an example.

[0027] A) Raw material selection: the surface texture is selected from 50D / 36F FDY glossy yarn with a triangular cross-sectional shape, the inner layer texture is selected from 75D / 36F FDY glossy filament, and the bottom layer is selected from 40D spandex yarn. The mass percentage that accounts for in fabric is 56%, and the mass percentage that inner tissue accounts for in fabric is 37%, and the mass percentage that bottom tissue accounts for in fabric is 7%;

[0028] B) Warping: put the surface texture material selected in step A), that is, 50D / 36F FDY glossy yarn, 75D / 36F FDY glossy yarn and 40D spandex yarn into the warping machine. Warp, specifically: for 50D / 36F FDY bright yarn and 75D / 36F FDY bright yarn, the speed of the yarn is controlled at 600m / min during warping, while for 40D spandex yarn, the speed of the yarn is con...

Embodiment 2

[0036] The processing width is 150cm, the hair height is 1mm and the weight is 250g / m 2 Take the warp knitted polyester fabric as an example.

[0037] A) Raw material selection: the surface texture is selected from 50D / 36F FDY glossy yarn with a triangular cross-sectional shape, the inner layer texture is selected from 50D / 36F FDY glossy silk, and the bottom layer is selected from 40D spandex yarn. The mass percentage that accounts for in fabric is 65%, and the mass percentage that inner tissue accounts for in fabric is 27%, and the mass percentage that bottom tissue accounts for in fabric is 8%;

[0038] B) warping: put the FDY glossy silk of 50D / 36F and the spandex yarn of 40D into the warping machine for the raw materials of surface layer texture and inner layer texture selected by step A), specifically: for 50D / 36F For 36F FDY bright yarn, the speed of control yarn during warping is 600m / min, while for 40D spandex yarn, the speed of control yarn during warping is 250m / min...

Embodiment 3

[0046] The processing door width is 160cm, the hair height is 1mm and the weight is 260g / m 2 Take the warp knitted polyester fabric as an example.

[0047] A) Raw material selection: the surface texture is selected from 50D / 36F FDY glossy yarn with a triangular cross-sectional shape, the inner layer texture is selected from 50D / 36F FDY glossy silk, and the bottom layer is selected from 40D spandex yarn. The mass percentage that accounts for in fabric is 69%, and the mass percentage that inner tissue accounts for in fabric is 23.5%, and the mass percentage that bottom tissue accounts for in fabric is 7.5%;

[0048] B) warping: put the FDY glossy silk of 50D / 36F and the spandex yarn of 40D into the warping machine for the raw materials of surface layer texture and inner layer texture selected by step A), specifically: for 50D / 36F For 36F FDY bright yarn, the speed of control yarn during warping is 600m / min, while for 40D spandex yarn, the speed of control yarn during warping is...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a warp-knitting polyester fabric and a processing method thereof, which belong to the fields of a polyester fibre product and a processing technique thereof. The warp-knitting polyester facing material comprises a surface layer tissue, a bottom layer tissue and an inner layer tissue positioned between the surface layer tissue and the bottom layer tissue, wherein the used raw material of the surface layer tissue is FDY bright yarn of 50D / 36F; the used raw material of the bottom layer tissue is spandex yarn of 40D; and the used raw material of the inner layer tissue is FDY bright yarn of 50D / 36F or 75D / 36F. Because the invention adopts the raw materials of the surface layer tissue, the inner layer tissue and the bottom layer tissue to form the warp-knitting polyester fabric, favorable pull tension exists between the surface layer tissue and the bottom layer tissue, and the tensile strength of the facing material is ensured, so that the warp-knitting polyester fabric has durability; the raw materials of the surface layer tissue and the inner layer tissue adopt the bright yarn, so that a beautiful feel can be presented; the bottom layer tissue adopts the spandex yarn, so that elasticity can be presented; and the technological steps adopted by the method can prevent floss faces from generating the phenomena of wool collapse and wool reversal, so that flosses have strong upright feel, and the floss faces are plump.

Description

technical field [0001] The invention belongs to the technical field of polyester fiber products and processing thereof, in particular to a warp-knitted polyester fabric and a processing method for the warp-knitted polyester fabric. Background technique [0002] In the prior art, the warp-knitted polyester fabrics used in clothing, toys, and bedding are mainly made of polyester superfine fibers, polyester DTY yarns or polyester-nylon composite yarns. The fabrics woven from such raw materials have the following defects: One is that the firmness of the fabric is not ideal, because this kind of fabric is generally only made of the surface weave and the bottom weave along the radial direction and simultaneously lapped yarns on the knitting needles, so the gap between the surface weave and the bottom weave The drafting tension is difficult to guarantee, which affects the tensile strength of the fabric, and the durability requirements cannot be satisfied; the second is poor gloss, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D04B21/04D04B27/24D02H3/00D06C7/02D06C23/02D06B1/00
Inventor 黄世雄陈秀红王妹吴志芬邵珏
Owner XIONGYING KNITTING & DYEING CHANGSHU
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products