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Die-cast aluminum alloy material and method for preparing same

A technology of aluminum alloy material and cast aluminum alloy, applied in the field of alloy metal material and its manufacturing method, can solve the problems of increased cost, poor strength and toughness, etc.

Inactive Publication Date: 2010-05-19
SUZHOU INST OF NANO TECH & NANO BIONICS CHINESE ACEDEMY OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the problem of poor strength and toughness of existing Al-Si alloy die castings, the purpose of the present invention is to provide a die casting aluminum alloy material and its preparation method without changing the existing die casting process and increasing the cost a lot To improve the strength and toughness of Al-Si alloy die castings and expand the application range of Al-Si alloy die castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0024] Weigh 85Kg of A00Al ingot, 12Kg of crystalline Si, 3Kg of electrolytic Cu plate, 5Kg of Al20Mn master alloy and 5Kg of Al10Ti master alloy. Melt the Al ingot in a resistance furnace, keep it warm at 700 degrees, then add crystalline Si, Cu ingot, Al-Mn master alloy and Al-Ti master alloy into the Al liquid, keep it warm for 2 to 3 hours, and stir for 10 minutes; then Utilize ternary universal modificator (NaCl, NaF, KCl) for modification, use refining agent (C 2 Cl 6 ) for refining.

[0025] LK 160T cold-chamber die-casting machine is used for die-casting. The test rod is the A-type sample specified in "GB-T13822-92". The die-casting process parameters are: die-casting speed: 3m / s; Pressure time: 5s.

[0026] After deburring and grinding the die-casting test rod, use the WDW-100 universal material testing machine to test its tensile strength and elongation, and use the KB3000 Brinell hardness tester to test its Brinell hardness; use a spectrum analyzer (ARUN 2000) to...

example 2

[0028]Weigh 200Kg of A00Al ingot, 28Kg of crystalline Si, 6Kg of electrolytic Cu plate, 8Kg of Al20Mn master alloy and 8Kg of Al10Ti master alloy, melt the Al ingot in a resistance furnace, keep it at 750 degrees, and then put the crystalline Si, Cu Add the ingot, Al-Mn master alloy and Al-Ti master alloy into the Al liquid, keep warm for 2-3 hours, and stir for 10 minutes; C 2 Cl 6 ) for refining.

[0029] LK 160T cold chamber die-casting machine is used for die-casting. The test rod is the A-type sample specified in "GB-T13822-92". The die-casting process parameters are: die-casting speed: 3m / s; Pressure time: 5s.

[0030] After deburring and grinding the die-casting test rod, use the WDW-100 universal material testing machine to test its tensile strength and elongation, and use the KB3000 Brinell hardness tester to test its Brinell hardness; use a spectrum analyzer (ARUN 2000) to analyze The composition of the material. The results show that the tensile strength of the...

example 3

[0032] Weigh 88Kg of A00Al ingot, 10Kg of crystalline Si, 1.5Kg of electrolytic Cu plate, 1kg of Mn agent (containing Mn75%, the balance is Al, potassium fluoride and NaCl, etc.) and 0.5Kg of Ti agent (containing Ti75%, The balance is Al, potassium fluoride and NaCl, etc.), the Al ingot is melted in a resistance furnace, kept at 720 degrees, and then crystallized Si, Cu ingot, Al-Mn master alloy and Al-Ti master alloy are added to the Al liquid, Keep warm for 2-3 hours, stir for 15 minutes; 2 Cl 6 ) for refining.

[0033] LK 160T cold chamber die-casting machine is used for die-casting. The test rod is the A-type sample specified in "GB-T13822-92". The die-casting process parameters are: die-casting speed: 3m / s; Pressure time: 5s.

[0034] After deburring and grinding the die-casting test rod, use the WDW-100 universal material testing machine to test its tensile strength and elongation, and use the KB3000 Brinell hardness tester to test its Brinell hardness; use a spectrum...

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Abstract

The invention discloses novel high strength die-cast aluminum alloy material and a method for preparing the same. The novel die-cast aluminum alloy material takes the aluminum (Al) as the substrate and comprises the following elements by weight percent: 10-12 percent of silicon (Si), 0.5-1.0 percent of manganese (Mn), 0.5-3.0 percent of copper (Cu), 0-0.5 percent of titanium (Ti), 0.5 percent of ferrum (Fe) or less, 0-0.8 percent of other elements and the balance of aluminum (Al). The method for preparing the novel die-cast aluminum alloy material comprises the following steps: melting an pure aluminum ingot; keeping the heat of the melted pure aluminum ingot at 700-750 DEG C; adding the industrial Si, the industrial Cu, the Mn and the Ti to the melted pure aluminum ingot according to the formula, and stirring the industrial Si, the industrial Cu, the Mn, the Ti and the melted pure aluminum ingot with a mechanical stirrer; keeping the heat of the mixture for 30-60min; removing the slag and the gas with hexachloroethane for 10min; and modifying the mixture with the universal ternary modifier. Through improving the components of the die-cast aluminum alloy, the microstructure and the refined grain of the die-cast aluminum alloy in the crystallizing and the solidifying process are controlled, the morphology of the Si-Fe compound in the die-cast aluminum alloy is changed, the mechanical property of the die-cast part is improved, the elements in the die-cast aluminum alloy are dissolved in the substrate to form the solid solution, and the mechanical property of the die-cast aluminum alloy is improved.

Description

technical field [0001] The invention relates to an alloy metal material and a preparation method thereof, in particular to a novel high-strength die-casting aluminum alloy material and a preparation method thereof. Background technique [0002] Al-Si series alloys have good fluidity, dense castings, and are not easy to produce casting cracks. They have good casting performance, corrosion resistance and moderate cutting performance. They are ideal casting alloys and have become the most valued in the manufacturing industry. One of the structural materials. However, the mechanical properties of cast Al-Si alloys are not satisfactory at present, the strength and hardness are average, and the toughness is low. With the development of modern industry, traditional casting technology and cast Al-Si alloys can no longer meet the growing social needs. Therefore, it is of great significance to research and develop high-strength cast Al-Si alloys. [0003] At present, the strengtheni...

Claims

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Application Information

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IPC IPC(8): C22C21/02C22C1/03B22D17/08
Inventor 李凯陈名海李清文张锐徐坤元
Owner SUZHOU INST OF NANO TECH & NANO BIONICS CHINESE ACEDEMY OF SCI
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