Melting process for producing synthetic cast iron by utilizing SiC carburizing siliconizing
A technology for synthesizing cast iron and process, applied in the field of smelting process of cast iron materials, can solve problems such as low price, and achieve the effects of reducing dosage, reducing production cost and improving roundness
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Embodiment 1
[0024] In this example, SiC is used to increase carbon and silicon to produce a slide seat made of HT300 material (weight 2050Kg, main wall thickness 30mm) and cast a single-cast test bar at the same time. The specific process and steps are as follows:
[0025] According to the influence of the five major elements on the structure of gray cast iron, the chemical composition is designed, C%: 2.90-3.05%, Si%: 1.8-2.1%, Mn%: 0.8-1.1%, S%: 0.06-0.10%, P%: < 0.08%, the rest is iron and a small amount of accompanying impurities, using silicon calcium barium inoculant.
[0026] Modeling: furan resin sand modeling;
[0027] Ingredients: 60% steel scrap, 40% recycled material, 1.5% silicon carbide, 2% recarburizer and 0.1% iron sulfide (FeS), the particle size of silicon carbide is 7mm, and the particle size of inoculant is 4mm;
[0028] Charging: When charging, SiC is either added to the bottom of the furnace before smelting, or added during the smelting process, or used in conjunct...
Embodiment 2
[0037] In this example, the QT450-10 butterfly valve body (weight 1196Kg, valve body nominal diameter 1400mm, main wall thickness 50mm) parts made of QT450-10 material is produced by SiC carbon and silicon, and the "Y" shaped test block is cast. The specific process and steps are as follows:
[0038] According to the influence of the five major elements on the structure of ductile iron, the chemical composition is designed, C%: 3.7-3.8%, Si%: 2.60-2.75%, Mn%: 0.3-0.4%, S%: <0.03%, P%: <0.06 %, the rest is iron and a small amount of accompanying impurities, using silicon calcium barium strontium composite inoculant.
[0039] Modeling: furan resin sand modeling;
[0040] Ingredients: 60% of steel scrap, 30% of recycled material, 10% of new iron, 1.8% of silicon carbide, the particle size of silicon carbide is 7mm, and the particle size of inoculant is 4mm;
[0041] Charging: when charging, SiC is either added to the bottom of the furnace before smelting, or added during the sm...
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