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Silicon dioxide hollow sphere/polystyrene composite heat insulating material and method for preparing same

A silica and polystyrene technology, applied in the field of silica hollow sphere/polystyrene composite heat insulation materials, can solve the problems of poor mechanical strength and poor heat insulation effect of composite heat insulation materials, and achieve suppression of Heat transfer, excellent thermal insulation performance, enhanced affinity effect

Active Publication Date: 2009-11-25
INST OF PROCESS ENG CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, among polymer or fibrous inorganic mineral reinforced silica airgel, silica airgel is an excellent thermal insulation material with a "fractal" network structure of nanoparticles and a large number of nanopore structures containing gas, but Its mechanical strength is poor, and it is reinforced by compounding with polymers or fibrous minerals, so that the mechanical properties are improved, but due to the addition of higher thermal conductivity materials, the overall thermal insulation effect of the thermal conductivity composite insulation material becomes worse, that is Although some properties can be improved through material compounding, for composite materials, the introduction of heterogeneous phases often improves material properties at the expense of other properties.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Refer to the template method synthesis technology based on precipitation kinetics control described in Document 1: Wu Xiaofeng, Chen Yunfa, Wei Lianqi, Wang Qi Process Engineering Journal, 2006, 6 (Suppl.2) 285-289 to prepare non-agglomerated, monodisperse, sub- Micron silica hollow sphere powder. Disperse 0.3g of monodisperse polystyrene (PS) colloidal particles (with an average particle size ranging from 112 to 757nm) in a mixed solution of 94.5ml / 5.5ml of ethanol / water, and after ultrasonic treatment for 25min, add 1.3ml of concentrated ammonia water dropwise , after stirring evenly, continue to add 2.5ml of tetraethyl silicate (TEOS) dropwise, react for 10h, after that, centrifuge to separate the solid, redisperse in the mixed solution of 94.5ml / 5.5ml ethanol / water, repeat the above precipitation process, After centrifugation, wash with ethanol three times, then separate and dry; after that, heat up to 600°C at a heating rate of 3°C / min and keep it warm for 2 hours ...

Embodiment 2

[0022] Similar to the method in Example 1, 0.2g monodisperse polystyrene (PS) colloidal particles (average particle size range 112~757nm) were dispersed in the mixed solution of 94.5ml / 5.5ml ethanol / water, sonicated for 20min Finally, add 0.65ml of concentrated ammonia water dropwise, and after stirring evenly, continue to add 1.9ml of tetraethyl silicate (TEOS) dropwise, and react for 8h. After that, the solid is separated by centrifugation and redispersed in 94.5ml / 5.5ml of ethanol / water. In the mixed solution, repeat the above precipitation process, centrifuge and wash with ethanol three times, then separate and dry; then, heat up to 550°C at a heating rate of 1°C / min and keep it warm for 3 hours to remove polystyrene as a template colloidal particles to obtain silica hollow spherical powder, the average inner diameter of which is 220nm.

[0023] Using the surface graft polymerization modification technology, add 0.5g of the above-mentioned silica hollow sphere powder to 10...

Embodiment 3

[0027] Similar to the method in Example 1, 0.5g of monodisperse polystyrene (PS) colloidal particles (average particle size range 112~757nm) was dispersed in the mixed solution of 94.5ml / 5.5ml ethanol / water, ultrasonic treatment 30min Finally, 2.3ml of concentrated ammonia water was added dropwise, and after stirring evenly, 4.5ml of tetraethyl silicate (TEOS) was continued to be added dropwise, and reacted for 12h. After that, the solid was separated by centrifugation and redispersed in 94.5ml / 5.5ml of ethanol / water. In the mixed solution, repeat the above precipitation process, after centrifugation, wash with ethanol three times, separate and dry; after that, heat up to 650°C at a heating rate of 5°C / min and keep it for 1 hour to remove polystyrene as a template colloidal particles to obtain silica hollow spherical powder, the average inner diameter of which is 358nm.

[0028] Using the surface graft polymerization modification technology, add 1g of the above-mentioned silic...

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Abstract

The invention relates to a silicon dioxide hollow sphere / polystyrene composite heat insulating material and a method for preparing the same. The composite material comprises a substrate of polystyrene resin and submicron, agglomeration-free and monodisperse silicon dioxide hollow spheres evenly dispersed in the substrate; and for the submicron silicon dioxide hollow spheres, the hollow internal diameter is between 100 and 720nm, the thickness of the outer wall is between 50 and 100nm, and the weight of the submicron silicon dioxide hollow spheres is 1 to 35 percent of that of the polystyrene resin. In the method, powder of the submicron, agglomeration-free and monodisperse silicon dioxide hollow sphere is prepared first; the powder is modified by surface graft polymerization modifying technology; and finally, the modified powder is combined with the polystyrene material. The composite heat insulating material shows excellent heat insulating property, and the heat insulating property shows size-dependent characteristics in a rang of submicron. Moreover, because an organic foaming agent is not used in the preparation process, the composite heat insulating material is environment-friendly.

Description

technical field [0001] The invention relates to a silica hollow sphere / polystyrene composite heat insulating material and a preparation method thereof. technical background [0002] The dimension, morphology and structure of materials are important factors affecting the physical and chemical properties of materials. For heat insulation materials, in addition to the selection of materials with low density and high reflectivity, the selection of structurally porous materials is the main factor for obtaining low thermal conductivity. Conventional insulation materials are mostly porous materials, such as foamed polymers (molded expanded polystyrene (EPS), extruded expanded polystyrene (XPS) and polyurethane foam, etc.) and inorganic minerals (asbestos, carbonic acid, etc.) calcium, clay, vermiculite, fly ash, perlite, etc.). The abundant porous channels in the material contain gases with low thermal conductivity, which not only reduces the density of the bulk material but also...

Claims

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Application Information

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IPC IPC(8): C08L25/06C08K9/04C08K7/26
Inventor 陈运法武晓峰
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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