Natural stone imitation ceramic tile and preparation method thereof

A technology of imitating natural stone and manufacturing method, applied in the field of imitating natural stone tiles and their manufacturing, can solve the problems of unsatisfactory glossiness of polished tiles, inferior decorative effect as natural stone, high radiation, etc., and achieves broad market economic benefits, High gloss and anti-fouling ability, good product performance effect

Active Publication Date: 2012-12-19
广东能强陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the prior art, the gloss of polished tiles is not ideal, the pattern is not as natural as natural stone, and its decorative effect is not as good as natural stone; and natural stone is favored by certain customer groups because of its natural texture and good gloss; but because it is relatively The high radiation makes people discouraged. Although the polished tiles imitating natural stone appearing on the market are close to natural stone in decorative effect, there is still a certain gap.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Add 10-15% by weight of low-temperature porcelain stone powder to 10-20% by weight of medium-temperature porcelain sand and 9-18% by weight of high-temperature porcelain sand, stir evenly at room temperature to form a mixed powder, and then add 10-20% by weight. 15% by weight of washed black mud, 10-15% by weight of sodium stone powder, 5-10% by weight of high-alumina porcelain sand, 10-20% by weight of sodium porcelain sand, 5-18% by weight of ball Soil, 0.5-1.0% by weight of a decoagulant, stirred evenly at room temperature, processed by ball milling, slurry washing, and spray-drying to make a mixture, and then adding 1-1.5% by weight of coloring material, at room temperature Mix evenly under the bottom, the weight percentage of above-mentioned powder material particle size is: 40 mesh sieve residues: 48%; 40~80 mesh sieve residues: 28%; The above-mentioned mixture is granulated once, and then wrapped and granulated by a wrapping granulator, and then layered and granu...

Embodiment 2

[0032] Add 10% by weight of low-temperature porcelain stone powder to 10% by weight of medium-temperature porcelain sand and 9% by weight of high-temperature porcelain sand, stir evenly at room temperature to form a mixed powder, and then add 11% by weight of washed black mud 15% by weight of sodium stone powder, 5% by weight of high-alumina porcelain sand, 20% by weight of sodium porcelain sand, 18% by weight of ball clay, and 0.5% by weight of a decoagulant, stirred evenly at room temperature , through ball milling, slurry washing, and spray drying processes to make a mixture, then add 1% by weight of coloring material, and mix evenly at room temperature. The weight percentage of the above powder particle size is: 35 mesh sieve residue: 48% 43 mesh sieve: 28%; 85 mesh sieve: 15%; 105 mesh sieve 8%. The above-mentioned mixture is granulated once, and then wrapped and granulated by a wrapping granulator, and then layered and granulated by a layered granulator. The molding pre...

Embodiment 3

[0035] Add 12% by weight of low-temperature porcelain stone powder to 20% by weight of medium-temperature porcelain sand and 10% by weight of high-temperature porcelain sand, stir evenly at room temperature to form a mixed powder, and then add 11% by weight of washed black mud , 12% by weight of sodium stone powder, 6% by weight of high alumina porcelain sand, 19% by weight of sodium porcelain sand, 8% by weight of ball clay, and 0.6% by weight of a decoagulant, stirred evenly at room temperature , processed by ball milling, slurry washing, and spray drying to make a mixture, then add 1.1% by weight of coloring material, and mix evenly at room temperature. The weight percentage of the above powder particle size is: 30 mesh sieve: 48% 50-mesh sieve: 28%; 90-mesh sieve: 15%; 110-mesh sieve 8%. The above-mentioned mixture is granulated once, and then wrapped and granulated by a wrapping granulator, and then layered and granulated by a layered granulator. The molding pressure of ...

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Abstract

The invention relates to a ceramic tile of artificially natural stone. The weight percentages of main materials are as follows: 10-15 percent of low-temperature porcelain stone powder, 10-20 percent of medium-temperature porcelain sand soil, 9-18 percent of high-temperature porcelain sand, 10-15 percent of washed black mud, 10-15 percent of sodium stone powder, 5-10 percent of high-alumina porcelain sand, 10-20 percent of sodium porcelain sand, 5-18 percent of ball clay, 0.5-1 percent of decondensation agent and 0.5-1.5 percent of pigment; the preparation method includes the following: proportioning, ball milling, slurry color washing, spraying and drying, material mixing of each pigment by proportion, one-time prilling, suppressing with a compressor, adobe drying, curlicue seeping, sintering and polishing; the preparation method also includes the following steps: (1) second enwrapped prilling is carried out with an enwrapping granulator after the one-time prilling; (2) second lamellar prilling is carried out with a lamellar granulator after the second enwrapped prilling. The ceramic tile of artificially natural stone adopts a secondary granulation process to cause density of green body to be improved by 60 percent; the ceramic tile of artificially natural stone is well antifouling and anti-aging and is easy to be cleaned and maintained, as well as corrosion resistant.

Description

technical field [0001] The invention relates to a building decoration material and a manufacturing method thereof, in particular to a natural stone imitation ceramic tile and a manufacturing method thereof. Background technique [0002] In today's society, with the industrialization of housing and the improvement of people's living standards, the market share of high-quality, multi-functional green building materials will gradually increase, and product development will tend to be diversified, personalized, fashionable, and environmentally friendly. In order to meet the needs of people in today's society, various new building decoration materials have emerged as the times require. All products are developed to meet market demand. From the early gorgeous decorative effects to the present, they are becoming more and more natural, elegant and individual. [0003] Ceramic products are characterized by their strong adaptability, high density, wide variety, rich colors, good decor...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/16C04B35/622
Inventor 林海荣
Owner 广东能强陶瓷有限公司
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