Coated inserts for rough milling
a technology of cemented carbide and cutting tool, which is applied in the field of rough milling coated inserts, can solve the problems of thermal cracks, chipping and edge fractures, and increasing the tendency to form comb cracks
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example 1
[0031]A. Cemented carbide milling inserts in accordance with the invention with the composition 7.6 wt. % Co, 1.25 wt. % TaC, 0.30 wt. % NbC and balance WC with average grain size of 1.8 μm, with a binder phase alloyed with W corresponding to a CW-ratio of 0.87 were coated with a 0.5 μm equiaxed TiC0.05N0.95-layer (with a high nitrogen content corresponding to an estimated C / N-ratio of 0.05) followed by a 2.6 μm thick TiC0.54N0.46-layer, with columnar grains by using MTCVD-technique (temperature 850-885° C. and CH3CN as the carbon / nitrogen source). In subsequent steps during the same coating cycle, a 1.3 μm thick layer of Al2O3 was deposited using a temperature 970° C. and a concentration of H2S dopant of 0.4% as disclosed in U.S. Pat. No. 5,674,564. A thin (0.5 μm) layer of TiN was deposited on top according to known CVD-technique. XRD-measurement showed that the Al2O3-layer consisted of 100% κ-phase.
[0032]The coated inserts were brushed using a nylon straw brush containing SiC gra...
example 2
[0037]D. Cemented carbide milling inserts in accordance with the invention with the composition 7.6 wt. % Co, 1.25 wt. % TaC, 0.30 wt. % NbC and balance WC with an average grain size of 1.75 μm, with a binder phase alloyed with W corresponding to a CW-ratio of 0.88 were coated with a 0.5 μm equiaxed TiC0.05N0.95-layer (with a high nitrogen content corresponding to an estimated C / N-ratio of 0.05) followed by a 2.0 μm thick TiC0.54N0.46-layer, with columnar grains by using MTCVD-technique (temperature 850-885° C. and CH3CN as the carbon / nitrogen source). In subsequent steps during the same coating cycle, a 1.4 μm thick layer of Al2O3 was deposited using a temperature 970° C. and a concentration of H2S dopant of 0.4% as disclosed in U.S. Pat. No. 5,674,564. A thin (0.5 μm) layer of TiN was deposited on top according to known CVD-technique. XRD-measurement showed that the Al2O3-layer consisted of 100% κ-phase.
[0038]The coated inserts were brushed using a nylon straw brush containing SiC...
example 3
[0041]E. Cemented carbide milling inserts in accordance with the invention, identical to the inserts described in D (Example 2), except for that the coating not was brushed.
[0042]Inserts from D and E were tested in face milling of grey cast iron cylinder heads.
[0043]
Operation:Face milling-roughingWork-piece:Cylinder headMaterial:Pearlitic grey cast iron, alloyed,Cutting speed:116 m / minFeed rate / tooth:0.32 μm / rev.Depth of cut:1.5-2 μmInsert-style:TNEF 1204AN-CANote:Wet, 13 teeth, unstable tendenciesResults:Tool-life, number of component per edge setGrade D: (invention)685Grade C:570(outside invention)Tool-life criterion was edge break-out on the work piece due to chipping and high flank wear of the edges.
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