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Production of concentrated milk fat compositions and unitised high density compositions

a technology of concentrated milk fat and composition, which is applied in the fields of fatty oil/fat production, food science, application, etc., can solve the problems of uneconomical international shipping in liquid form, the need for multiple separation steps, and the potential loss of oil-continuous phase. to achieve the effect of maximising spa

Inactive Publication Date: 2013-03-28
MACKERETH ANTONY RAYMOND +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention relates to methods for producing concentrated milk fat compositions and high fat paste concentrates with a high lipid content. The methods involve heating high fat cream, subjecting it to shear forces, and removing water from it. The resulting concentrated milk fat composition is a water-in-oil emulsion with a high lipid content and a low moisture content. The methods may also involve heating the high fat cream, subjecting it to shear forces, and removing water from it in a single step or in a combination of steps. The methods may also involve using desiccants or solvents to remove water from the high fat cream. The invention also relates to a method of producing a unitised high density composition by mixing a mixture of high fat cream and water-in-oil emulsion.

Problems solved by technology

Bovine milk comprises about 87% water by weight on average (Tetra Pak Dairy Processing Handbook, 2003) so is uneconomical to ship internationally in liquid form.
Features of these processes that make them undesirable include the requirement for addition of water as a polishing step with associated losses, the need for recirculation of material around the phase inversion device, the potential for loss of oil-continuous phase, and the need for multiple separation steps by centrifugal devices.

Method used

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  • Production of concentrated milk fat compositions and unitised high density compositions
  • Production of concentrated milk fat compositions and unitised high density compositions
  • Production of concentrated milk fat compositions and unitised high density compositions

Examples

Experimental program
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Effect test

example 1

Production of a Concentrated Milk Fat Composition by Thin Film Evaporation

[0118]Whole milk (Fonterra Co-operative Group Limited, New Zealand) was pasteurised (75° C. for 15 s) and centrifuged to separate the milk into skim milk and cream of about 40% fat by weight. The cream was further separated with a high fat cream centrifugal separator (Westfalia™ MSD50, GEA) to produce a high fat cream of about 80% fat by weight.

[0119]The high fat cream was then directed to a horizontal co-current agitated thin film evaporator (ATFE) with heated wall surface area of 5.25 sq. ft., rotor diameter 30 cm and gap between blade and heated wall 3 mm (Artisan Industries, Inc, USA). The ATFE was fitted with a preheating system, a condenser and a vacuum pump. The cream at a flow rate of 130 kg / h was heated to a temperature of 120° C. by direct steam injection and held for a residence time of 4 s, set by the volume of the transfer pipe to the evaporator. The ATFE was run at an absolute pressure of 22 kPa,...

example 2

Production of Concentrated Milk Fat Compositions

[0120]High fat cream (HFC) of about 80% fat by weight was produced according to Example 1. The HFC was treated according to one of the four following methods and inverted from an oil-in-water emulsion to a water-in-oil emulsion to form a concentrated milk fat composition (CMFC).

example 2a

[0121]HFC at 65° C. was pumped by positive lobe pump through a steam heated plate heat exchanger (Pasilac, Denmark) to 101° C. and stored in a static vessel. The HFC remained as an “oil in wateremulsion. The HFC was then directed to a horizontal co-current agitated thin film evaporator (ATFE) with heated wall surface area of 5.25 sq. ft., rotor diameter 30 cm and gap between blade and heated wall 3 mm (Artisan Industries, Inc, USA). The ATFE was fitted with a preheating system, a condenser and a vacuum pump. The HFC at a flow rate of 120 kg / h was heated to a temperature of 120° C. by direct steam injection and held for a residence time of 4 s, set by the volume of the transfer pipe to the evaporator (before flashing into the ATFE). The ATFE was run at an absolute pressure of 20.5 kPa, heating jacket pressure of 250 kPa (absolute) and rotor speed of 712 rpm. The resulting CMFC was collected.

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Abstract

The present application is directed to a method comprising; heating high fat cream, subjecting the high fat cream to shear forces, and removing water to provide a milk fat composition being a water-in-oil emulsion and comprising about 85-99.5% lipid and moisture content of about 0.05-15%. A method comprising the separation of concentrated milk fat to provide a high fat paste comprising about 1 to about 90% by weight lipid, about 0.1 to about 20% by weight moisture, and about 0.5 to about 35% phospholipid, and a milk fat concentrate comprising about 99 to about 99.9% lipid is also disclosed. In addition a method of producing a unitised high density composition comprising; providing a mixture comprising one or more liquid or semi-liquid milk fat compositions, and one or more milk powders, and compacting the mixture to produce a unitised high density composition is disclosed.

Description

FIELD OF THE INVENTION[0001]The present invention relates to methods of producing concentrated milk fat compositions and unitised high density compositions produced from protein powder and lipid mixtures.BACKGROUND[0002]Bovine milk comprises about 87% water by weight on average (Tetra Pak Dairy Processing Handbook, 2003) so is uneconomical to ship internationally in liquid form. Most milk that is shipped internationally is spray-dried as either whole milk powder or skim milk powder and comprises no more than 3-4% residual moisture by weight. Whole milk and skim milk powders generally have bulk densities in the order of about 0.45 to 0.57 g / ml and 0.45 to 0.6 g / ml respectively (Tetra Pak Dairy Processing Handbook, 2003). Increasing the bulk density of these products would reduce the volume to be shipped and so reduce costs.[0003]Other protein powders, such as milk protein concentrate and whey protein concentrate powders, or non-dairy powders such as soy protein powders, have similar ...

Claims

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Application Information

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IPC IPC(8): A23C15/12A23C15/02A23L5/30A23L35/00
CPCA23C9/123A23C9/18A23C13/14A23C15/12A23C19/082C11B1/104A23C15/02A23C15/14Y02P20/54
Inventor MACKERETH, ANTONY RAYMONDBALDWIN, ALAN JAMESVAN DE VEN, WILLEM FRANK
Owner MACKERETH ANTONY RAYMOND
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