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High-strength ceramsite proppant and preparation method thereof

A proppant, high-strength technology, applied in the field of preparation of the ceramsite proppant, can solve the problems of uneven particle size, low oil production rate, waste of resources, etc.

Inactive Publication Date: 2005-11-23
渑池县方圆陶粒砂厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The national industry standard stipulates that the acid corrosion resistance of the ceramsite proppant must be less than or equal to 5%, and the ceramsite proppant must be required to have a high acid corrosion resistance during use, because: the crude oil mined underground contains Acidic minerals, ceramsite proppant soaked in acidic environment, when oil and gas continue to pass through, the proppant will be pickled to dissolve the proppant into powder, so that it will not only fail to support the proppant, but also block the oil flow. shortening the life of the well
At present, the ceramsite proppant used has the following disadvantages during use: uneven particle size, poor compressive performance, and easy to break; but the main disadvantage is: low acid corrosion resistance, which can easily lead to local blockage, oil and gas Poor circulation, unable to support fracturing fractures more effectively, reducing permeability in fractures, low oil production rate, and waste of resources

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The ceramsite proppant of the present invention is made up of the component of following weight percentage content: Al 2 o 3 : 74%, SiO 2 : 10.5%, TiO 2 : 3.5%, Fe 2 o 3 : 9%, MnO 2 : 2.3%, K 2 O: 0.3%, Na 2 O: 0.1%, CaO: 0.2%, MgO: 0.1%. Wherein the raw material source of each component of the present invention is: Al 2 o 3 Derived from more than 72.5% Al 2 o 3 ore, MnO 2 Derived from manganese dioxide ore with a manganese dioxide content of 44-46%, SiO 2 From kaolin ore with a silica content of 20-25%, K 2 O, Na 2 O is taken from K 2 O content is 7.5%, Na 2 Potassium feldspar ore with 3.5% O content.

[0019] During preparation, the above raw materials are ground into fine powders above 325 mesh with an ultra-fine ray manganese mill and put into storage. The batching workshop mixes the above-mentioned fine powders in various proportions according to the components of the present invention, stirs for 40 minutes, and prepares To make a small sample mat...

Embodiment 2

[0021] The ceramsite proppant of the present invention is made up of the component of following weight percentage content: Al 2 o 3 : 78%, SiO 2 : 9.5%, TiO 2 : 2.5%, Fe 2 o 3 : 7%, MnO 2 : 2.0%, K 2 O: 0.4%, Na 2 O: 0.2%, CaO: 0.2%, MgO: 0.2%. Wherein the raw material source of each component of the present invention is: Al 2 o 3 Derived from more than 72.5% Al 2 o 3 ore, MnO 2 Derived from manganese dioxide ore with a manganese dioxide content of 44-46%, SiO 2 From kaolin ore with a silica content of 20-25%, K 2 O, Na 2 O is taken from K 2 O content is 7.5%, Na 2 Potassium feldspar ore with 3.5% O content.

[0022] During preparation, the above raw materials are ground into fine powders above 325 mesh with an ultra-fine ray manganese mill, and put into storage. The batching workshop mixes the above-mentioned fine powders in various proportions according to the composition of the components of the present invention, stirs for 50 minutes, and prepares To make...

Embodiment 3

[0024] The ceramsite proppant of the present invention is made up of the component of following weight percentage content: Al 2 o 3 : 80%, SiO 2 : 8.5%, TiO 2 : 3.5%, Fe 2 o 3 : 5%, MnO 2 : 1.9%, K 2 O: 0.4%, Na 2 O: 0.2%, CaO: 0.3%, MgO: 0.2%. Wherein the raw material source of each component of the present invention is: Al 2 o 3 Derived from more than 72.5% Al 2 o 3 ore, MnO 2 Derived from manganese dioxide ore with a manganese dioxide content of 44-46%, SiO 2 From kaolin ore with a silica content of 20-25%, K 2 O, Na 2 O is taken from K 2O content is 7.5%, Na 2 Potassium feldspar ore with 3.5% O content.

[0025] During preparation, the above raw materials are ground into fine powders above 325 mesh with an ultra-fine ray manganese mill, and put into storage. The batching workshop mixes the above-mentioned fine powders in various proportions according to the composition of the components of the present invention, stirs for 50 minutes, and prepares To make ...

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PUM

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Abstract

The invention provides a high-strength ceramsite proppant and a process for preparation, wherein the agent comprises (by weight percentage) Al2O3 74-80%, SiO2 5.5-10.5%, TiO2 2.5-3.5%, Fe2O3 4-9%, other adjuvant 0-3%, the agent also contains SiO2, TiO2, Fe2O3, MnO2, K2O, Na2O, CaO, MgO. The preparation consists of mixing the components into mixed powder, rolling into balls through aerial fog, and finally obtaining the end product through high-sintering.

Description

technical field [0001] The invention relates to a high-strength ceramsite proppant, and also relates to a preparation method of the ceramsite proppant. Background technique [0002] Usually, proppants are used in oil and natural gas deep well mining and ultra-deep well fracturing processes to provide high-permeability channels for oil and gas flow, maintain high conductivity, and increase oil and gas production. In traditional oil extraction, natural sand is generally used as proppant, and there are also proppants made of other materials such as clay, lanthanide metal oxides and manganese dioxide. The national industry standard stipulates that the acid corrosion resistance of the ceramsite proppant must be less than or equal to 5%, and the ceramsite proppant must be required to have a high acid corrosion resistance during use, because: the crude oil mined underground contains Acidic minerals, ceramsite proppant soaked in acidic environment, when oil and gas continue to pass...

Claims

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Application Information

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IPC IPC(8): C04B35/10
Inventor 张希君程传文
Owner 渑池县方圆陶粒砂厂
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