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Energy-saving circulating system for sand-to-sand heat exchange grinding

A circulation system and heat exchange tube technology, applied in lighting and heating equipment, machinery for cleaning/processing casting mold materials, casting molding equipment, etc., can solve problems such as high cost of production line, waste of high-temperature waste heat, and difficulty in heat recovery , to achieve efficient utilization, sufficient purification treatment, and good treatment effect

Pending Publication Date: 2022-07-29
广西兰科资源再生利用有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional recycling production line of foundry waste sand requires an additional grinding and scrubbing device, specially for grinding and scrubbing the foundry waste sand, the cost of the production line is high, and the energy consumption is relatively large; The centrifugal dehydrator is connected to the evaporator, and the evaporator needs a high-temperature supply for the drying process of the sand, but the high-temperature waste heat is wasted in the cooling process of the roasted hot sand. It is difficult to recover the heat emitted during sand cooling, which makes it difficult to effectively utilize this waste heat resource

Method used

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  • Energy-saving circulating system for sand-to-sand heat exchange grinding
  • Energy-saving circulating system for sand-to-sand heat exchange grinding
  • Energy-saving circulating system for sand-to-sand heat exchange grinding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0084] like Figure 1-Figure 11 As shown, an energy-saving circulatory system for sand-to-sand heat exchange grinding includes a roaster A1, a hot sand tank A2, a heat exchange grinding device A3 and a wet sand tank A4,

[0085] The top of the roasting furnace A1 is provided with a feeding mechanism 1, the interior of the roasting furnace A1 is sequentially provided with a primary combustion chamber 2, a secondary combustion chamber 3 and a charging mechanism 4 from top to bottom, and the bottom of the roasting furnace A1 is provided with several A support foot is used to support the whole roasting furnace A1;

[0086] In this embodiment, the side walls of the primary combustion chamber 2 and the secondary combustion chamber 3 are sequentially composed of refractory bricks, thermal insulation rock wool and shells from the inside to the outside. The side walls of the primary combustion chamber 2 and the secondary combustion chamber 3 can effectively ensure that when the roasti...

Embodiment 2

[0138] One of the embodiments of the present invention, the main technical solution of this embodiment and the features of Embodiment 1, which are not explained in this embodiment, are explained in Embodiment 1, and will not be repeated here. The difference between this embodiment and Embodiment 1 is:

[0139] In this embodiment, the driving wheel 742 is a driving gear, the driven wheel 743 is a driven gear, and the driving connection is formed by meshing between the driving wheel 742 and the driven wheel 743;

[0140] The motor 741 drives the inner cylinder 72 to rotate relative to the outer cylinder 71 through the meshing transmission of the driving gear and the driven gear, so that the structure of the driving assembly 74 is more compact. When the motor 741 outputs torque, the driving gear and the driven gear are precisely meshed, resulting in The noise is low, which is beneficial to prolong the actual service life of the large heat exchange grinding equipment A3.

Embodiment 3

[0142] One of the embodiments of the present invention, the main technical solution of this embodiment and the features of Embodiment 1, which are not explained in this embodiment, are explained in Embodiment 1, and will not be repeated here. The difference between this embodiment and Embodiment 1 is:

[0143] In this embodiment, a shock absorber 744 is further disposed between the driving assembly 74 and the frame 6 , and the shock absorber 744 includes a fixed seat 7441 and a plurality of plastic columns 7442 connected to each other. The driving assembly 74 It is fixedly connected to the fixed seat 7441 and is fixedly connected to the frame 6 through the plurality of plastic columns 7442; in order to improve the transmission efficiency of the drive assembly 74, further, a reducer is arranged between the drive assembly 74 and the frame 6. The vibrator 744 can remove the vibration of the drive assembly 74 and effectively prolong the service life of the drive assembly 74 .

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Abstract

The invention discloses a sand-to-sand heat exchange grinding energy-saving circulating system, and belongs to the technical field of material regeneration, the sand-to-sand heat exchange grinding energy-saving circulating system comprises a roasting furnace, a hot sand tank, a heat exchange grinding device and a wet sand tank, the roasting furnace performs secondary roasting on materials to form hot sand, and the hot sand is input into the heat exchange grinding device for grinding and cooling; the cooled hot sand is rinsed and concentrated to form wet sand, the wet sand is guided back to the heat exchange grinding equipment through a wet sand tank, purified tail gas generated by the roasting furnace provides waste heat for drying of the wet sand, and meanwhile, the tail gas forms airflow to drive the wet sand to move downwards so that the wet sand can exchange heat with the hot sand. By adopting the energy-saving circulating system, waste heat can be efficiently utilized, tail gas and materials are subjected to secondary roasting, and the quality of regenerated sand is excellent and uniform; and meanwhile, high-temperature waste heat of the roasted hot sand is utilized to exchange heat with the wet sand, high temperature is supplied for drying of the wet sand while the hot sand is rapidly cooled, and the utilization rate of energy is greatly increased.

Description

technical field [0001] The invention belongs to the technical field of material regeneration, and in particular relates to an energy-saving circulation system for sand-to-sand heat-exchange grinding. Background technique [0002] Sand casting materials are cheap and easy to obtain, and are suitable for single-piece production, batch production and mass production of castings. Therefore, sand casting has become an indispensable part of the industrialized production of casting in my country. In the process of casting production, foundry sand is needed, and while new sand is continuously added, waste sand is also generated. Therefore, the regeneration and reuse of waste sand is particularly important in the sustainable development of modern industrial production, with significant application prospects and huge economic benefits. [0003] At present, the recovery and regeneration of foundry waste sand generally adopts the hot-wet method to obtain high-quality recycled sand. In...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C5/00B22C5/04B22C5/08F27B1/04F27B1/16F27B1/20F27B1/21F27B1/22F27D99/00
CPCB22C5/00B22C5/08B22C5/04F27B1/04F27B1/20F27B1/22F27B1/16F27B1/21F27D99/0033
Inventor 戴伟平罗桂猛刘临琦梁炎
Owner 广西兰科资源再生利用有限公司
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