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Low-cost high-strength full-biodegradable agricultural mulching film and in-situ reaction extrusion plasticizing compatibilization preparation process thereof

A kind of agricultural mulching film, in situ reaction technology

Pending Publication Date: 2022-06-07
ZHONGBEI UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the destruction of a large number of starch granules, the mechanical properties of the prepared starch / polymer composites are generally not high.
The plasticization process of starch will also increase the production cost of degradable mulch, so a simpler and more effective starch pretreatment method is needed to reduce the production cost of mulch
In addition, the degradation cycle of degradable plastic film is often longer. When planting crops with a shorter growth cycle, the shortcoming of a longer degradation cycle is obvious; and its decomposition in the soil will also affect the activity of some microorganisms, resulting in Nutrients cannot be fully absorbed and utilized by plants

Method used

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  • Low-cost high-strength full-biodegradable agricultural mulching film and in-situ reaction extrusion plasticizing compatibilization preparation process thereof
  • Low-cost high-strength full-biodegradable agricultural mulching film and in-situ reaction extrusion plasticizing compatibilization preparation process thereof
  • Low-cost high-strength full-biodegradable agricultural mulching film and in-situ reaction extrusion plasticizing compatibilization preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] A low-cost and high-strength fully biodegradable agricultural mulching film in-situ reaction extrusion plasticization and compatibilization preparation process, comprising the following steps:

[0071] (1) add 20g formaldehyde and 24g urea respectively, adjust the pH of the system=9, and react at 50°C for 2h to obtain a methylol urea solution;

[0072] (2) 10 parts of methylol urea solutions obtained in step (1) are mixed with 10 parts of tapioca starch powder to obtain 20 parts of methylol urea plasticized tapioca starch;

[0073] (3) 20 parts of methylol urea plasticized tapioca starch obtained in step (2), 65 parts of PBAT, 1 part of chain extender X-U993, 4 parts of compatibilizer maleic anhydride, 10 parts of talcum powder were mixed until uniform ;

[0074] (4) adding the homogeneously mixed raw material obtained in step (3) into a twin-screw extruder for extrusion, the temperature of each zone of the twin-screw extruder is set at 130° C., and the extrudate is co...

Embodiment 2

[0077] A low-cost and high-strength fully biodegradable agricultural mulching film in-situ reaction extrusion plasticization and compatibilization preparation process, comprising the following steps:

[0078] (1) add 20g formaldehyde and 24g urea respectively, adjust the pH of the system=9, and react at 50°C for 2h to obtain a methylol urea solution;

[0079] (2) 8 parts of methylol urea solutions obtained in step (1) are mixed with 12 parts of tapioca starch powder to obtain 20 parts of methylol urea plasticized tapioca starch;

[0080] (3) 20 parts of methylol urea plasticized tapioca starch obtained in step (2), 65 parts of PBAT, 1 part of chain extender X-U993, 4 parts of compatibilizer maleic anhydride, 10 parts of talcum powder were mixed until uniform ;

[0081] (4) adding the homogeneously mixed raw material obtained in step (3) into a twin-screw extruder for extrusion, the temperature of each zone of the twin-screw extruder is set at 130° C., and the extrudate is col...

Embodiment 3

[0084] A low-cost and high-strength fully biodegradable agricultural mulch film and its in-situ reaction extrusion, plasticization and compatibilization preparation process, comprising the following steps:

[0085] (1) add 20g formaldehyde and 24g urea respectively, adjust the pH of the system=9, and react at 50°C for 2h to obtain a methylol urea solution;

[0086] (2) 6 parts of methylol urea solutions obtained in step (1) are mixed with 14 parts of starch powders to obtain 20 parts of methylol urea plasticized tapioca starch;

[0087] (3) 20 parts of methylol urea plasticized tapioca starch obtained in step (2), 65 parts of PBAT, 1 part of chain extender X-U993, 4 parts of compatibilizer maleic anhydride, 10 parts of talcum powder were mixed until uniform ;

[0088] (4) adding the homogeneously mixed raw material obtained in step (3) into a twin-screw extruder for extrusion, the temperature of each zone of the twin-screw extruder is set at 130° C., and the extrudate is cold...

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Abstract

The invention relates to a low-cost high-strength full-biodegradable agricultural mulching film and an in-situ reaction extrusion plasticizing compatibilization preparation process thereof. PBAT and starch are used as base materials, and urea aldehyde is used as a plasticizing compatibilizer. A reaction precursor hydroxymethyl urea solution of the plasticizing compatibilizer urea aldehyde is mixed with the starch, so that micromolecular hydroxymethyl urea can be conveniently attached to the surfaces of starch particles or enter the starch particles, and hydrogen bonds between molecular chains and in the molecular chains of the starch are remarkably damaged; during extrusion in a screw extruder, hydroxymethyl urea is subjected to an in-situ polycondensation reaction on the surfaces of starch particles and in the starch particles to generate a urea-aldehyde polymer, and active groups such as acylamino and amino on a urea-aldehyde macromolecular chain can interact with active functional groups on starch and a PBAT macromolecular chain respectively; therefore, the PBAT / starch composite material is plasticized and compatibilized. On one hand, the PBAT / starch composite material is more suitable for blow molding film preparation, and on the other hand, the mechanical property of the prepared mulching film can be greatly improved.

Description

technical field [0001] The invention relates to the field of biodegradable agricultural mulch films, in particular to a low-cost and high-strength fully biodegradable agricultural mulch film and an in-situ reaction extrusion plasticizing and compatibilizing preparation process thereof. Background technique [0002] In the late 1970s, China began to experiment and promote plastic film technology, which brought about a "white revolution in agriculture". After more than 30 years of development, agricultural plastic film has been widely promoted and applied in my country, and has gradually become the fourth largest agricultural production material after seeds, pesticides and fertilizers. However, under the background of returning to ecological agriculture and developing a green economy, the large-scale application of pesticides and chemical fertilizers is no longer advocated, and the drawbacks of the traditional non-degradable plastic film, which once played a major role in incr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L67/04C08L3/02C08K3/34C08K5/21C08K5/1539C08J5/18B29C55/28A01G13/02
CPCC08J5/18B29C55/28A01G13/0275C08J2367/04C08J2403/02C08K3/34C08K5/21C08K5/1539Y02A40/28
Inventor 刘亚青郭伟成陈泰安赵贵哲向阳
Owner ZHONGBEI UNIV
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