One-way long hemp fiber prepreg production line and production process

Abstract

The invention discloses a one-way long hemp fiber prepreg production line and a production process. The production line is sequentially provided with a feeding device, a fiber spreading device, a drafting station, a shaping station, a film covering station, a hot pressing device and a conveying roller in the fiber conveying direction. The one-way long hemp fiber prepreg production line and the process with the long hemp strips as the raw materials are innovatively researched and developed, the production line and process are simple and easy to implement, due to the fact that the long hemp strips are adopted as the feeding raw materials, the processing difficulty of the long hemp strips is small, the process is short, the speed is high, and the preparation cost of prefabricated reinforcing materials can be remarkably reduced; the output width and thickness are designable, and the arrangement straightness of the long hemp fibers in the long hemp fiber belt and the prepreg is high; and the production line is suitable for continuous production of large-batch one-way long hemp fiber belts and prepregs, and fills the industry blank.

Description

technical field [0001] The invention relates to the field of hemp fiber prepreg preparation, in particular to a unidirectional long hemp fiber prepreg production line and a production process. Background technique [0002] As a natural renewable material, plant fiber has the advantages of cheap, recyclable, degradable, renewable, etc., and has the strength and stiffness of ordinary fibers, and its density is low, so its specific strength and specific modulus are high. Composite materials with natural plant fibers as reinforcements have the same excellent performance. Therefore, with the development of science and technology and the increasingly tense environment of global non-renewable resources, high-performance natural fiber composite materials represented by hemp fibers are used in automobiles, buildings, The application in decoration and other fields is more and more extensive. [0003] However, the length of natural hemp fibers is limited. In order to obtain continuous...

AI Technical Summary

Problems solved by technology

[0005] The preparation of existing unidirectional fiber prepregs is made of carbon fiber, glass fiber, aramid fiber and other filament bundles as raw materials, and the fiber straightness is high and continuous. The device diffuses the fibers horizontally and makes the large tow thinner. Common yarn spreading methods include mechanical multi-roller fiber expansion method, air jet fiber expansion method, ultrasonic fiber expansion method, sonic fiber expansion method, etc., but the existing These fiber expansion methods cannot meet the requirements of horizontal fiber expansion of long hemp sliver, because the long hemp fiber is in a discontinuous state in the hemp sliver, and a continuous fiber sliver is formed by overlapping and frictional entanglement between fibers. Conventional fiber expansion methods During the process of applying to the long sliver, the head and tail of the fibers in the sliver are drawn out, resulting in the scatter of the long sliver, the reduction of fiber orientation, and even serious roll entanglement

In addition, the thickness of the long hemp sliver is relatively large, and after the long hemp sliver is no longer stretched by tension, the fiber has obvious retraction phenomenon, and the straightness is lacking.

[0006] The document with application number 201510312438.8 discloses a preparation method of hemp fabric prepreg and composite material. In this method, hemp fabric is used as reinforcement and combined with resin to prepare composite material. Composed of twisted and entangled root fibers, the fibers are closely arranged, the resin is not easy to infiltrate the fabric, and there is an angle between the fiber axis and the direction of the composite material, which leads to the inability of the fiber to fully exert its excellent mechanical properties during the load-bearing process of the composite material.

[0007] To sum up, the existing conventional prepreg processing devices and equipment are not suitable for the preparation of unidirectional prepreg with long hemp roving as raw material

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