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Preparation process of UPE filter membrane

A preparation process and filter membrane technology, which is applied in the field of membrane materials, can solve the problems of limiting the development of polyethylene filter membranes, inability to guarantee flux, and low filtration rate, etc., and achieve low time cost, excellent collection performance, and high filtration rate. Effect

Active Publication Date: 2021-09-07
HANGZHOU COBETTER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Polyolefin polymer filter membranes mainly refer to polyethylene filter membranes, polypropylene filter membranes and other olefin filter membranes. Due to their excellent physical and chemical properties, they have a wide range of applications; for example, ultra-high molecular weight polyethylene (UPE) Filter membranes are usually used in photolithography processing and "wet etching and cleaning" (WEC) applications; Polyethylene filter membrane, which has excellent trapping performance for impurity particles with a particle size of about 10-50nm, and has a long service life, and its flux can remain relatively stable during long-term use; but Since the membrane is a symmetrical membrane, while ensuring the retention efficiency, the flux of the membrane cannot be guaranteed, so that the flux of the membrane is small, which leads to a long time for the fluid to pass through the membrane, that is, filtration The rate is small and the time cost is too large, which also limits the development of polyethylene filter membranes to a certain extent

Method used

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  • Preparation process of UPE filter membrane
  • Preparation process of UPE filter membrane
  • Preparation process of UPE filter membrane

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] A kind of preparation technology of UPE filter membrane, comprises the following steps:

[0057] S1: Add polyethylene resin to the solvent system composed of compound A and compound B, stir and mix, and mix uniformly to form a mixed material; wherein the polyethylene resin is an ultra-high molecular weight polyethylene with a mass average molecular weight of 4 million; The bulk density of vinyl resin is 0.26g / cm 3 ; Compound A is a non-solvent for polyethylene resin; Compound B is a solvent for polyethylene resin; Compound A is dioctyl adipate, and Compound B is paraffin oil;

[0058] The mixed material comprises the following components by weight: polyethylene resin: 14 parts; compound A: 58 parts; compound B: 28 parts;

[0059] S2: Put the mixed material into the extruder at a temperature of 160-250°C to heat, melt and knead for 20 minutes to form a casting liquid, and then extrude through a die to form a liquid film; the extrusion temperature of the die is 235 ℃; t...

Embodiment 2

[0065] A kind of preparation technology of UPE filter membrane, comprises the following steps:

[0066] S1: Add polyethylene resin to the solvent system composed of compound A and compound B, stir and mix, and mix uniformly to form a mixed material; compound A is a non-solvent for polyethylene resin; compound B is a solvent for polyethylene resin; compound A It is dimethyl phthalate; the compound B is white oil; the polyethylene resin is composed of 75% by mass of ultra-high molecular weight polyethylene with a mass average molecular weight of 4.5 million and 25% by mass with a mass average molecular weight of 1.5 million And the density is 0.92-0.98g / cm 3 Composition of high-density polyethylene; bulk density of polyethylene resin 0.22g / cm 3 ;

[0067] The mixed material comprises the following components by weight: polyethylene resin: 20 parts; compound A: 53 parts; compound B: 27 parts;

[0068] S2: Heat, melt and knead the mixed materials at a temperature of 180-260°C f...

Embodiment 3

[0074] A kind of preparation technology of UPE filter membrane, comprises the following steps:

[0075] S1: Add polyethylene resin to the solvent system composed of compound A and compound B, stir and mix, and mix uniformly to form a mixed material; the polyethylene resin is composed of 75% by mass of ultra-high molecular weight polystyrene with a mass average molecular weight of 4 million. Ethylene and 25 mass % have a mass average molecular weight of 1.2 million and a density of 0.92-0.98 g / cm 3 Composition of high-density polyethylene; bulk density of polyethylene resin 0.24g / cm 3 ; Compound A is a non-solvent for polyethylene resin; Compound B is a solvent for polyethylene resin; Compound A is dimethyl carbonate, and Compound B is decahydronaphthalene;

[0076] The mixed material comprises the following components by weight: polyethylene resin: 16 parts; compound A: 59 parts;

[0077] Compound B: 25 parts;

[0078] S2: Heat, melt and knead the mixed materials at a tempe...

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Abstract

The invention provides a preparation process of a UPE filter membrane. The process comprises the following steps: preparing a mixed material, wherein the mixed material comprises polyethylene resin and a solvent system, the polyethylene resin at least comprises ultra-high molecular weight polyethylene with a mass average molecular weight of more than 3 million, and the solvent system comprises a solvent compound A and a non-solvent compound B; then heating, melting and mixing the mixed material to form a membrane casting solution; extruding through a die head to form a liquid membrane, wherein along with the reduction of the environment temperature, the liquid membrane is subjected to split-phase curing to form two raw membranes with holes in the outer surfaces different in aperture size; and carrying out synchronous stretching, first heat setting, extraction and second heat setting on the raw membrane to obtain the UPE filter membrane with the required membrane structure. According to the invention, the UPE filter membrane is an asymmetric membrane, has excellent trapping performance on impurity particles with the particle size of 1-30 nm, and is high in interception efficiency; the filtering speed is high, the time required for fluid to pass through the filter membrane is short, and the time cost is low; and the UPE filter membrane is especially suitable for the field of photoresist.

Description

technical field [0001] The invention relates to the technical field of membrane materials, in particular to a preparation process of a UPE filter membrane. Background technique [0002] Polymer filter membrane is a kind of film made of organic high molecular polymer according to a certain process. The membrane mainly plays the role of filtration and separation. With the development of petroleum industry and science and technology, the application field of polymer filter membrane is continuously expanding. At present, the application fields include gas separation, seawater desalination, ultrapure water preparation, sewage treatment, artificial organ manufacturing, medicine, food, Agriculture, chemical industry and other aspects; according to the different raw material polymers, polymer membranes can be divided into cellulose polymer membranes, polyamide polymer membranes, polysulfone polymer membranes, polyolefin membranes polymer membranes, etc. [0003] Polyolefin polymer...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D71/38B01D69/02B01D67/00
CPCB01D71/38B01D69/02B01D67/0002
Inventor 贾建东陈梦泽庞铁生潘哲
Owner HANGZHOU COBETTER TECH CO LTD
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