Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Comprehensive utilization method for bottom-top composite blowing smelting reduction of high-iron red mud

A high-iron red mud and reducing agent technology, applied in cement production, process efficiency improvement, metal processing, etc., can solve the problems of inability to realize large-scale consumption of red mud, inability to directly obtain pig iron products, etc., and achieve high value Use, realize full use, strengthen the effect of dispersion

Active Publication Date: 2021-07-27
NORTHEASTERN UNIV +1
View PDF16 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Although the above method can realize the utilization of multiple components such as iron / aluminum in red mud, there are many problems such as the inability to directly obtain pig iron products, or the need for auxiliary means such as iron baths in the process of reducing pig iron, and the inability to realize large-scale consumption of red mud.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Comprehensive utilization method for bottom-top composite blowing smelting reduction of high-iron red mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A method for comprehensive utilization of high-iron red mud by combined bottom-top blowing and smelting reduction, comprising the following steps:

[0035] (1) Mix high-iron red mud with reducing agent, limestone, and fluorite, wherein the reducing agent is coke, and the molar ratio of carbon in the reducing agent to iron oxide in high-iron red mud is 1.5:1; calcium oxide in the added limestone and The ratio of the sum of the mass of silica and alumina in the high-iron red mud is 1.5:1; the amount of fluorite added is 8% of the amount of calcium oxide.

[0036] (2) Add the mixed material from the vortex feed port to the vortex zone in the furnace, and be drawn into the molten pool under the vortex formed by mechanical stirring, and carry out continuous feeding smelting reduction treatment. The reduction process temperature is 1650°C and the time is 30min.

[0037] The reduction process uses CO and O 2 The mixed gas is blown from the bottom of the reduction furnace, in...

Embodiment 2

[0040] A method for comprehensive utilization of high-iron red mud by combined bottom-top blowing and smelting reduction, comprising the following steps:

[0041](1) Mix high-iron red mud with reducing agent, limestone, and fluorite, wherein the reducing agent is pulverized coal, and the molar ratio of carbon in the reducing agent to iron oxide in high-iron red mud is 6.5:1; calcium oxide in the added limestone The ratio to the sum of the mass of silica and alumina in high-iron red mud is 0.8:1; the amount of fluorite added is 15% of the amount of calcium oxide added.

[0042] (2) Add the mixed material from the vortex feed port to the vortex zone in the furnace, and be drawn into the molten pool under the vortex formed by mechanical stirring, and carry out continuous feeding smelting reduction treatment. The reduction process temperature is 1450°C and the time is 140min.

[0043] The reduction process uses CO and O 2 The mixed gas is blown from the bottom of the reduction f...

Embodiment 3

[0046] A method for comprehensive utilization of high-iron red mud by combined bottom-top blowing and smelting reduction, comprising the following steps:

[0047] (1) Mix high-iron red mud with reducing agent, limestone, and fluorite, wherein the reducing agent is a spent cathode carbon block, and the molar ratio of carbon in the reducing agent to iron oxide in high-iron red mud is 4:1; the added limestone The ratio of calcium oxide to the sum of the mass of silica and alumina in high iron red mud is 1:1; the amount of fluorite added is 10% of the amount of calcium oxide.

[0048] (2) Add the mixed material from the vortex feed port to the vortex zone in the furnace, and be drawn into the molten pool under the vortex formed by mechanical stirring, and carry out continuous feeding smelting reduction treatment. The temperature of the reduction process is 1500° C., and the time is 60 minutes.

[0049] The reduction process uses CH 4 with O 2 The mixed gas is blown from the bot...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a comprehensive utilization method for bottom-top composite blowing smelting reduction of high-iron red mud. The comprehensive utilization method mainly comprises the following steps: the high-iron red mud is mixed with a reducing agent, a slag former and fluorite; the mixed raw materials are added into a reduction furnace molten pool for a reduction reaction, oxygen-enriched air and fuel gas are blown to the top in the reduction process, and mixed gas of reducing gas and oxygen is blown to the bottom in the reduction process; and low-sulfur and low-phosphorus pig iron and reducing slag are obtained through bottom-top composite blowing smelting reduction, and rock wool products are prepared through tempering, centrifuging and wire drawing and fiber forming of the thermal-state reducing slag. By means of bottom-top composite blowing smelting reduction, continuous reduction of the high-iron red mud can be achieved, a low-residue high-quality pig iron product is directly obtained, the reduction rate of iron reaches 95% or above, and meanwhile the recovery rate of sodium oxide reaches 70% or above.

Description

technical field [0001] The invention belongs to the field of comprehensive utilization of red mud by Bayer method, and in particular relates to a comprehensive utilization method of high-iron red mud by combined bottom-top blowing and smelting reduction. Background technique [0002] China is a big country of alumina, with an annual output of more than 70 million tons of alumina and a discharge of more than 100 million tons of red mud. With the depletion of China's aluminum resources, my country needs to import a large amount of high-iron gibbsite ore to produce alumina every year. At present, 50% of my country's alumina production uses high-iron gibbsite ore as raw material for production, and the annual high-iron red mud The emission is more than 60 million tons, which contains 30% to 50% iron oxide. [0003] For the comprehensive utilization of high-speed iron red mud by the Bayer process, relevant domestic researchers have carried out a lot of research work, such as the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/00C22B7/04C22B26/10C03C13/06C04B7/147F27D17/00
CPCC21B13/0073C22B7/04C22B7/001C22B7/002C22B26/10C03C13/06C04B7/147F27D17/004C21B2100/62C21B2200/00Y02P10/20Y02P10/143Y02P40/10
Inventor 张廷安豆志河吕国志郭军华刘燕张子木赫冀成
Owner NORTHEASTERN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products