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Carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process

A technology of flux-cored welding wire and welding process, which is applied in welding equipment, manufacturing tools, arc welding equipment, etc., and can solve the problems of not having the characteristics of the bottom welding process and the inability to realize the entire weld seam, etc.

Pending Publication Date: 2021-07-06
SINOPEC TENTH CONSTR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In addition, the conventional welding method using solid wire welding is mainly used for filling and covering welding of large-diameter pipes. It does not have the characteristics of the root root welding process and has certain limitations. It cannot complete the entire weld in one welding. Because the formation of a complete and mature welding process needs to connect the entire welding construction process with each other, the curing of each process and each welding process parameter is very critical

Method used

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  • Carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process
  • Carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process
  • Carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process

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Embodiment 1

[0043] Such as figure 1 As shown, a ceramic liner carbon steel pipeline flux-cored wire motor welding MAG welding backing welding process includes the following steps:

[0044] (1) output welding current and voltage are set on the power supply 10;

[0045] (2) The welding current and voltage are transmitted to the welding wire 4 through the power supply terminal 11, the power supply wire 9, and the contact tip 5, and the welding wire 4 transmits the carbon steel flux-cored welding wire on the welding wire reel 8 to the arc through the wire feed wheel 7 1 combustion place, the arc 1 burns on the pipe 13 to form the weld seam 12, during welding, the argon + CO 2 The gas ratio, arc length 2 and welding wire dry elongation 3 ensure stable arc combustion, and finally form a weld 12, and then continue the welding of the next weld.

[0046] In step (1), the welding current is 180A, and the voltage is 22V.

[0047] In step (2), the groove of the welding part of the pipeline is a do...

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Abstract

The invention relates to the technical field of carbon steel pipeline backing welding, in particular to a carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process. The carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process comprises the steps that appropriate welding parameters are set on a welding power source; through a power supply, a wire and a contact tube, welding current and welding voltage trigger an electric arc with a welding bead through a flux-cored wire for welding; the flux-cored wire is automatically conveyed from a wire reel through a wire feeding wheel; the flux-cored wire forms a welding seam on the pipeline through electric arc melting, and then welding of the next welding seam continues; and after the welded junction is assembled, a ceramic gasket on the back of the root weld of a round pipe is tightly attached to the center of the inner wall weld of the welded junction, and a U-shaped groove is formed in the middle of the ceramic gasket. According to the carbon steel pipeline flux-cored wire all-position motorized welding MAG backing welding process, the construction cost can be reduced, the welding efficiency is improved, the adaptability is high, the welding quality and efficiency are remarkably improved, and the labor intensity of operators is relieved.

Description

technical field [0001] The present disclosure relates to the technical field of carbon steel pipeline bottom welding, and in particular to the MAG bottom welding process of carbon steel pipeline flux-cored wire all-position motorized welding. Background technique [0002] The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. [0003] With the increasingly large-scale installations in the petrochemical industry, the diameter and wall thickness of the construction pipes are also increasing. At present, the increase in welding volume is in conflict with the reduction of social welder resources. Improving the efficiency of welding construction has become an urgent problem to be solved. At present, the conventional const...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/133B23K9/095B23K9/10
CPCB23K9/16B23K9/133B23K9/095B23K9/10
Inventor 王德辉刘建国田忠超李彦夫秦海港王聚波
Owner SINOPEC TENTH CONSTR
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