Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Super-early-strength and super-high-strength inorganic grouting material based on ordinary Portland cement and preparation method of grouting material

A technology of ordinary portland cement and grouting materials, which is applied in the field of grouting materials, can solve the problems of low early strength, large volume shrinkage, and frequent adjustment of proportion, so as to improve early strength, low material cost, and easy production and promotion Effect

Active Publication Date: 2021-06-11
四川省佳宇建设集团有限公司
View PDF4 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Moreover, the steel grouting sleeve connection technology used in the prefabricated buildings vigorously promoted in my country at this stage requires the grouting material to have super early strength, high flow and micro-expansion properties; the repair of the airport runway is difficult to adapt to the opening of traffic after 24 hours Economic development, and the application of super early strength cement-based grouting materials can shorten the opening time of traffic, generally require its 8-hour compressive strength not less than 20MPa; when there are special requirements, its 2-hour compressive strength not less than 20MPa
[0003] The preparation of super-early-strength cement-based grouting materials in the prior art is concentrated in the following three ways: one is to use Portland cement as the main cementitious material, and add other admixtures and mineral admixtures for modification. The cost of such grouting materials It is relatively low and widely used, but its early strength is low and its volume shrinks greatly in the later stage; the second is to use sulphoaluminate mineral cement and aluminate mineral cement as cementitious materials. This kind of grouting material sets quickly, has high early strength and slightly expands , but the production cost is high, and the strength will decrease in the later stage; the third is to compound Portland cement with sulphoaluminate mineral cement or aluminate mineral cement, and add other admixtures to modify it. This kind of grouting material has high early strength , slight expansion and stable strength in the later stage, but the raw material composition is complex, the proportion needs to be adjusted frequently, and the applicability is poor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Super-early-strength and super-high-strength inorganic grouting material based on ordinary Portland cement and preparation method of grouting material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A super-early-strength super-high-strength inorganic grout based on ordinary Portland cement, mainly including the following ingredients:

[0039] In kg by weight: P.O42.5 cement 380kg, silica fume 20kg (silica fume fineness is 700-900 mesh, activity index greater than 95%), rapid hardening agent 100kg, quartz sand 500kg, of which 10-20 mesh 175kg, 20-40 mesh 175kg, 40-70 mesh 150kg, polycarboxylate superplasticizer (20% solid content) 7kg, cellulose ether 0.2kg, defoamer 1kg; Compatible with 15kg of anhydrous gypsum and 5kg of light-burned magnesium oxide.

[0040] After mixing and stirring the components according to the water-binder ratio of 0.24 to make a mixed slurry, test the fluidity of the mixed slurry and test the flexural and compressive strength of the hardened slurry after forming and curing; the test results are as follows:

[0041] Initial fluidity 327mm, 30min fluidity 316mm; 2h compressive strength 24.5MPa, 3h flexural strength 4.6MPa; 1d compressive st...

Embodiment 2

[0043]A super-early-strength super-high-strength inorganic grout based on ordinary Portland cement, mainly including the following ingredients:

[0044] In kg by weight: P.O52.5 cement 380kg, silica fume 20kg (silica fume fineness is 700-900 mesh, activity index greater than 95%), rapid hardening agent 100kg, quartz sand 500kg, of which 10-20 mesh 175kg, 20-40 mesh 175kg, 40-70 mesh 150kg, polycarboxylate superplasticizer (20% solid content) 7kg, cellulose ether 0.2kg, defoamer 1kg; Compatible with 15kg of anhydrous gypsum and 5kg of light-burned magnesium oxide.

[0045] After mixing and stirring the components according to the water-binder ratio of 0.24 to make a mixed slurry, test the fluidity of the mixed slurry and test the flexural and compressive strength of the hardened slurry after forming and curing; the test results are as follows:

[0046] Initial fluidity 328mm, 30min fluidity 293mm; 2h compressive strength 26.2MPa, 2h flexural strength 4.5MPa; 1d compressive str...

Embodiment 3

[0048] A super-early-strength super-high-strength inorganic grout based on ordinary Portland cement, mainly including the following ingredients:

[0049] In kg by weight: P.O52.5 cement 340kg, silica fume 20kg (silica fume fineness is 700-900 mesh, activity index greater than 95%), rapid hardening agent 90kg, quartz sand 550kg, of which 10-20 mesh 190kg, 190kg for 20-40 mesh, 170kg for 40-70 mesh, 6.3kg of polycarboxylate superplasticizer (solid content 20%), 0.2kg of cellulose ether, 1kg of defoamer; 40kg of calcium fluoroaluminate mineral, iron Compatible with 30kg of calcium aluminate mineral, 10kg of anhydrite and 10kg of light-burned magnesium oxide.

[0050] After mixing and stirring the components according to the water-binder ratio of 0.26 to make a mixed slurry, test the fluidity of the mixed slurry and test the flexural and compressive strength of the hardened slurry after forming and curing; the test results are as follows:

[0051] Initial fluidity 329mm, 30min fl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Finenessaaaaaaaaaa
Liquidityaaaaaaaaaa
Compressive strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a super-early-strength and super-high-strength inorganic grouting material based on ordinary Portland cement and a preparation method of the grouting material. The grouting material comprises the following components in parts by weight: 300-500 parts of ordinary Portland cement, 10-50 parts of silica fume, 400-600 parts of fine aggregate, 50-200 parts of a rapid hardening agent, 3-15 parts of a water reducing agent, 0.1-5 parts of a water-retaining agent and 0.1-5 parts of a defoaming agent. The rapid hardening agent comprises the following components in parts by weight: 20-100 parts of calcium aluminate mineral, 5-50 parts of anhydrous gypsum and 1-50 parts of light calcined magnesia. The calcium aluminate mineral is selected from one or more of anhydrous calcium sulphoaluminate mineral, calcium fluoroaluminate mineral, calcium aluminoferrite mineral, monocalcium aluminate and dodecacalcium heptaaluminate. The super-early-strength inorganic grouting material provided by the invention has ultrahigh hour strength while meeting workability, and the early strength of the grouting material is greatly improved; and the ordinary Portland cement and the anhydrite are used as basic raw materials, so that the material cost is low, and production and popularization are easy.

Description

technical field [0001] The invention relates to the technical field of grouting materials, in particular to a super-early-strength and ultra-high-strength inorganic grouting material based on ordinary Portland cement and a preparation method thereof. Background technique [0002] Cement-based non-shrinkage grouting material has the characteristics of good fluidity, fast hardening, high strength, micro-expansion, non-toxic, non-aging, pollution-free, rust-proof, and convenient construction. It is widely used in anchor bolts, nuclear power equipment, and equipment foundations. Secondary grouting, reinforcement and reconstruction of reinforced concrete structures, crack treatment of old concrete structures, etc. Moreover, the steel grouting sleeve connection technology used in the prefabricated buildings vigorously promoted in my country at this stage requires the grouting material to have super early strength, high flow and micro-expansion properties; the repair of the airport...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B22/14C04B28/04C04B103/14C04B111/70
CPCC04B40/0039C04B28/04C04B2103/14C04B2111/70C04B2201/50C04B22/0093C04B22/126C04B22/148C04B22/143C04B22/066C04B18/146C04B14/06C04B14/068C04B2103/302C04B2103/465C04B2103/50Y02W30/91
Inventor 周元蒋俊赖振宇王颖李军苏方远
Owner 四川省佳宇建设集团有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products