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An electrode automatic control system

An automatic control and electrode technology, applied in electric heating devices, electrical components, heating by discharge, etc., can solve the problems of unfavorable production, low verticality and strength, and reduce the resistance between electrodes, so as to improve the amount of chemical materials and production, avoid Heat concentration problem, the effect of accurate lifting height

Active Publication Date: 2022-06-28
西安中天冶金工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1) The diameter of the electrode circle of the existing electric furnace cannot be adjusted. Since the diameter of the electrode circle is directly related to energy consumption and output, the diameter of the electrode circle in the electric furnace is too small, and the clear distance between the three electrodes is too small, resulting in the formation of three molten metals. If there are too many overlapping parts of the pool or heating area, an overly concentrated hot area will be formed in the center of the furnace, which will reduce the resistance between the electrodes. If the diameter of the electrode circle is too large, the net distance between the three electrodes in the electric furnace is too large, resulting in too few overlapping parts of the three molten pools, and there will be a dead angle where the heat is not concentrated in the middle of the three molten pools. Unfavorable production
[0004] 2) During the operation of the refining furnace, the height of the electrodes needs to be adjusted frequently. The three-phase electrodes of some existing refining furnace structures cannot be adjusted independently. Even if the three-phase electrodes of some refining furnace structures can be adjusted independently, their verticality and strength are low , it is prone to shaking during use;
[0005] 3) In the process of heating the ladle, the refining furnace generally adopts the structure of "one furnace and one ladle". When the ladle is in the process of transportation, fixing, installation, etc., the refining furnace can only start heating when the ladle is ready, which wastes a lot of energy. operating hours

Method used

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  • An electrode automatic control system
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] like Figure 1 to Figure 4 As shown, the electrode automatic control system includes a mobile base frame 1, a base 2, a lifting device 3, a station adjustment device 4, a cross arm 5, an electrode circle adjustment device 6 and an electrode clamping device 7. In this embodiment, the mobile The base frame 1, as a load-bearing body, is rotatably installed on the base table through the station adjustment device 4, the base 2 is horizontally arranged at the bottom of the mobile base frame 1, and the bottom of the lifting device 3 is horizontally fixed on the base 2. The lifting device The top of 3 is fixed on the bottom of the cross arm 5, the lifting device 3 is used to drive the horizontal arm 5 to rise and fall, and the station adjustment device 4 is used to drive the moving base frame 1, the base 2, the lifting device 3 and the horizontal arm 5 to rotate as a whole.

[0052] Specifically, the transverse arm 5 is divided into a first transverse arm 501, a second transver...

Embodiment 2

[0056] like Figure 4 and Figure 5 As shown, the electrode clamping device 7 includes a clamping housing 704, an arc-shaped clamping seat 705, a moving clamp 706, a conductive wire 707, a moving groove 708, a transmission plate 709, a clamping connector 710, a clamping oil cylinder 711 and Roller row 712, in this embodiment, the end of the clamping housing 704 of the electrode clamping device 7 is provided with an arc-shaped clamping seat 705 and a movable clamp 706, and the arc-shaped clamping seat 705 and the movable clamp 706 are used for working together In the fixed electrode 8, the outer wall of the movable clamp 706 is in contact with the conductive wire 707, and the two ends of the movable clamp 706 are arranged on the transmission plate 709. 710 is connected to the clamping oil cylinder 711 , and two sets of roller rows 712 are respectively arranged on the upper and lower surfaces of the clamping housing 704 and cooperate with the chute 505 on the inner wall of the ...

Embodiment 3

[0058] like Image 6 and Figure 7 As shown in the figure, the mobile base frame 1 is rotatably installed on the foundation table as the load-bearing main body. The base table is a cement structure or a frame base. The load-bearing plate of the mobile base frame 1 is provided with three upper through holes 101, and the circumference of the upper through holes 101 is symmetrical. A plurality of upper guide wheels 102 are provided, and three lower through holes 103 are correspondingly opened on the lower bearing plate of the mobile base 1 , and a plurality of lower guide wheels 104 are symmetrically arranged around the lower through holes 103 . Specifically, the upper through holes 101 and the lower through holes 103 are correspondingly provided for vertically installing the lifting sleeve 304, and each through hole is configured with four to eight guide wheels, which are symmetrically arranged and used to guide the lifting sleeve 304 vertically. Straight movement, good vertica...

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Abstract

The invention discloses an electrode automatic control system, which belongs to the technical field of electric furnace control, and in particular relates to a multi-dimensional electrode refinement control system, which can realize independent lifting of three-phase electrode heights and continuous adjustment of electrode circle diameters. In addition, it also has multiple One working position meets the continuous heating of multiple ladles. The hardware part of the control system includes a mobile base frame, a base, a lifting device, a station adjustment device, a cross arm, an electrode circle adjustment device, and an electrode clamping device. The electrode automation control system The software part of the paper adopts the impedance control strategy, and at the same time, the segmented movement method and the boundary linkage control method are designed in the realization process. Compared with the prior art, the invention can significantly reduce energy consumption, improve production efficiency, reduce the interference of the electric furnace to the power grid, avoid situations such as arc burning of the furnace, and ensure uniform temperature distribution in the furnace.

Description

technical field [0001] The invention belongs to the technical field of electric furnace control, in particular to an electrode automation control system. Background technique [0002] Ladle refining furnace refers to equipment with both heating and refining functions of steelmaking furnace. It is an important metallurgical equipment used for refining molten steel in primary furnaces (electric arc furnace, open hearth, converter), and can adjust the temperature of molten steel, process buffering, and satisfy continuous casting and continuous rolling. Ladle furnace is the main equipment for refining outside the furnace. one. The main functions of the ladle refining furnace: 1. The function of heating and heat preservation of molten steel. The molten steel obtains new thermal energy through arc heating, which can not only add alloy and adjust the composition during ladle refining, but also add slag material, which is convenient for deep desulfurization and deoxidation of molt...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H05B7/103H05B7/10H05B7/02H05B7/144C21C7/00
CPCY02P10/25
Inventor 陈勇田柏峰孙睿
Owner 西安中天冶金工程有限公司
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