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Closed-loop cooling control system and control method for hot-rolled rods and wires after rolling

A closed-loop control, rod and wire technology, applied in temperature control and other directions, can solve the problems of lag in calculation results, poor real-time control, poor system stability, etc., to achieve the effect of good real-time performance and improved stability

Active Publication Date: 2020-11-27
HUATIAN ENG & TECH CORP MCC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the fast rolling speed of threaded steel bars (10-18m / s), this way of obtaining the opening and cooling temperature of the water tank often leads to a serious lag in the calculation results, which leads to the inability of the action response of the water tank to effectively monitor the temperature of the fast-passing threaded steel bars in real time. control
In addition, the published related control methods do not set up an independent module to correct and intervene the process parameters, and the system stability is poor; it also does not take into account the passability of rods and wires and the later data calculation accumulation and self-learning of new product development
Therefore, the published control strategy has high requirements on on-site software and hardware facilities, poor real-time regulation and control, and it is difficult to truly realize it in the production line.

Method used

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  • Closed-loop cooling control system and control method for hot-rolled rods and wires after rolling
  • Closed-loop cooling control system and control method for hot-rolled rods and wires after rolling

Examples

Experimental program
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Effect test

Embodiment 1

[0059] The present invention provides a closed-loop control system and control method for post-rolling cooling control of rolled pieces (threaded steel bars) with high stability, good real-time performance and strong production line applicability. The structure of the control system is as follows: figure 1 shown.

[0060] After the rolling process information preparation module acquires the initial data of the rolled piece and verifies that it is correct, it first compares it with the existing controlled cooling process parameters in the controlled cooling process database. When the controlled cooling process parameters in the controlled cooling process database match the controlled cooling process requirements of the rolled piece, the water tank control module directly calls the relevant data, and implements controlled cooling for the rolled piece passing through the water tank.

[0061] This kind of controlled cooling process parameters and system setting values ​​stored in ...

Embodiment 2

[0063] As a further solution of Embodiment 1, when none of the controlled cooling process parameters in the controlled cooling process database meet the controlled cooling process requirements of the rolled piece, the rolling process information preparation module outputs the initial data of the rolled piece to the pre-calculation module.

[0064] After the pre-calculation module receives the initial data of the rolled piece, through the calculation of each model in the module, the controlled cooling mode (water cooling, air cooling) and the controlled cooling process parameters such as the water volume and water pressure of the water tank are determined for the rolled piece that is about to enter the water tank, and the The cooling process information is sent to the water tank control module.

[0065] After the water tank control module receives the controlled cooling process parameters output by the pre-calculation module, it adjusts the water volume and water pressure of th...

Embodiment 3

[0067] As a further scheme of embodiment two, adopt figure 2 As shown in the cooling control process layout, the online calculation module monitors and receives equipment data such as the surface temperature, water flow and water pressure of the threaded steel bar measured by the 3# infrared pyrometer on the outlet side of the water tank in real time, and compares the measured value of the surface temperature of the threaded steel bar in real time and the deviation between the cooling target temperature, and when the deviation exceeds a certain range, correct the cooling process data given by the pre-calculation module, and apply the correction result to the cooling process at the appropriate position and time.

[0068] As mentioned above, the deviation between the measured value of the surface temperature of the threaded steel bar and the target temperature of the cooling control is compared, and the system responds when the deviation exceeds a certain range. The specific "r...

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Abstract

The invention discloses an after-rolling closed-loop controlled-cooling system for hot-rolled rods and wires and control method. The method comprises the following steps: 1) utilizing a calculating model to calculate obtained initial data of rolling billets to obtain a controlled-cooling target temperature and controlled-cooling process parameters of a rolled piece; 2) rolling the rolled piece byutilizing determined controlled-cooling process parameters; 3) obtaining a practical temperature of the rolled piece at the outlet of the water tank on line; and 4) if deviation between the temperature and the controlled-cooling target temperature is within a predetermined range, returning to step 2), otherwise, regulating the controlled-cooling process parameters in the step 2 according to the deviation. The calculating model, an online calculating module, an after-calculating self-learning module and the like are tightly matched, so that after-roiling controlled-cooling closed-loop control,which is stable and reliable, is good in real-time property and is easily applied in a production line, on rods such as deformed steel bars is realized, controlled-cooling precision of rolled part products and stability of cleaning rod quality are effectively improved, and green reduction production of rod line products is realized.

Description

technical field [0001] The invention relates to the field of production of hot-rolled rods and wires, in particular to a closed-loop control system and control method for cooling hot-rolled threaded steel bars after rolling. [0002] technical background [0003] Rebar is the most representative building steel and an indispensable structural material in building structures. It is widely used in the construction of houses, bridges, roads and other projects. At present, the degree of urbanization in my country continues to increase, infrastructure construction such as ports and transportation continues to expand, and the real estate market remains stable. In the future, the market's demand for rebar will be stronger, and the performance requirements for rebar will be stricter. Ordinary-strength steel bars, as the main steel material for civil engineering construction, can no longer meet the requirements of construction and development. The promotion and application of high-stre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B37/74
CPCB21B37/74
Inventor 张向军方田蒲春雷陈志强卢勇方实年
Owner HUATIAN ENG & TECH CORP MCC
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