Heavy duty vehicle bearing beam machining process

A processing technology and load-bearing beam technology, applied in vehicle parts, transportation and packaging, etc., can solve the problems of long mold change time, poor flexible processing ability, high mold cost, etc., and achieve high flexibility, high hole position accuracy, and manufacturing low cost effect

Inactive Publication Date: 2019-08-23
雅安宸皓机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because the heavy-duty vehicle frame load-bearing beam has undergone great changes compared with the medium-sized vehicle product structure, the existing punching dies and forming dies cannot be used at all, and the product quality requirements are relatively high, and there are many varieties and small batches.
Although traditional processing technology and equipment (presses and molds) have the advantages of high production efficiency and small equipment footprint for the same type of mass production, they also have poor flexible processing capabilities, high mold costs, long production preparation cycles, and long mold change times. , low efficiency, some key quality parameters fail to meet the standard requirements, sheet metal pickling pollutes the environment and other shortcomings seriously restrict the capacity and quality of heavy-duty vehicle frame load-bearing beams and become a bottleneck restricting the capacity and quality of heavy-duty vehicles.

Method used

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Embodiment Construction

[0019] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with specific embodiments.

[0020] The present invention comprises the following steps:

[0021] A. Roll forming.

[0022] Considering that the structure of the heavy-duty vehicle frame load-bearing beam is basically a U-shaped beam structure with a constant section, the forming of a U-shaped beam with a constant section is the advantage of roll forming. In addition, due to the large variety of frame load-bearing beams, small batches, and a variety of load-bearing beams with different outer widths and material thickness specifications are produced every day, this requires the roll forming line to have 1 coil rewinding function 2 convenient process parameter conversion 3 cutting tools Cannot be replaced frequently.

[0023] The main components of the roll forming line are: feed...

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Abstract

The invention discloses a heavy duty vehicle bearing beam machining process. The process comprises the following steps of A rolling and forming, B punching, C cutting, D shot blasting, E correction and F bending. The process is low in machining cost, good in precision and quality and capable of meeting the national energy-saving and environment-friendly requirements.

Description

technical field [0001] The invention relates to a process for processing load-bearing beams of heavy vehicles. Background technique [0002] The traditional frame load-bearing beam processing technology is mainly realized by large presses and corresponding supporting molds. Its technological process is sheet metal pickling, shearing, mold blanking and punching, and mold forming. Due to the great changes in the product structure of heavy-duty vehicle frame load-bearing beams compared with medium-sized vehicles, the existing punching dies and forming dies cannot be used at all, and the product quality requirements are relatively high, and there are many varieties and small batches. Although traditional processing technology and equipment (presses and molds) have the advantages of high production efficiency and small equipment footprint for the same type of mass production, they also have poor flexible processing capabilities, high mold costs, long production preparation cycle...

Claims

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Application Information

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IPC IPC(8): B21D35/00B21D53/88B23P15/00
CPCB21D35/001B21D53/88B23P15/00
Inventor 唐彦夕
Owner 雅安宸皓机械有限公司
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