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A control system for sorting quartz sand

A control system and quartz sand technology, which is applied in the field of control system for sorting quartz sand, can solve the problems of decreased durability of sieve plates, substandard particle size distribution of finished sand, and mixing in, etc.

Active Publication Date: 2022-03-08
长江造型材料(集团)科左后旗有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the production process of quartz sand in China mainly includes: mining, crushing, cleaning, drying, sorting, etc., and the sorting is generally carried out by vibrating screening machines. Set the particle size for sub-sieving to obtain quartz sand with different particle sizes (mesh numbers), but there are many problems in this screening method. First, the particle size of the sorted quartz sand is not uniform, and it is easy to mix some particles into the larger sand particles. The fine particles make the standard sand after sieving have different mesh sizes, resulting in the problem that the particle size distribution of the finished sand is not up to standard; secondly, during the working process of the vibrating screening machine, due to the impact between the sand particles or between the sand particles and the sieve plate, a large amount of dust, and the main component of dust, silicon dioxide, poses a great threat to human health. If the vibrating screen is not tightly sealed, the dust will fly around in the production area. At the same time, the sand after sorting needs to be further cleaned. Finally, due to During the sand sorting process, the sand and the sieve plate of the vibrating screen are constantly collided, which reduces the durability of the sieve plate and makes the sieve plate need to be replaced after a period of use
Therefore, the method of vibrating screening is only suitable for small batch production
[0003] However, the current conventional technological process of quartz sand needs to clean and dry the broken sand before sorting, which makes the production process longer and is not suitable for enterprises with large quartz sand production. Based on the above problems, the applicant The sorting method and sorting device of quartz sand have been studied, and this application focuses on the elaboration of the sorting device

Method used

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  • A control system for sorting quartz sand
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  • A control system for sorting quartz sand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Embodiment one is basically as attached figure 1 and Figure 6 Shown: a control system for sorting quartz sand, including a control terminal, a feeding mechanism and a sorting mechanism, the control terminal includes a controller and an input module, the input module is connected to the controller signal, the input in this embodiment The module is a touch screen, and the touch screen can use the touch screen of Kinco, Siemens or Mitsubishi, and the man-machine interface software adopts the corresponding industrial control configuration software: Kinko MT4000 series, Siemens HMI-TP1500 or Mitsubishi GOT2000 series, and Mitsubishi is used in this embodiment The touch screen and the man-machine interface of Mitsubishi GOT2000 series, and Siemens PLC is used as the controller in this embodiment, the model is S7-400.

[0050] The feeding mechanism includes an overflow box 5 and a feeding box 1 located above the overflow box 5. The upper and lower ends of the feeding box 1 a...

Embodiment 2

[0066] The difference between this embodiment and Embodiment 1 is that the settings of the ultrasonic generator 20 are different, specifically, in combination with figure 1 As shown, the number of sonotrodes 20 is 1 / 2 of the number of sorting chambers, and the bottoms of half of the sorting chambers 8 near the sand inlet 13 sides are correspondingly equipped with sonotrodes 20, and sonotrodes 20 The frequency is set to 33khz. During the implementation process, the sonotrode 20 is started intermittently, and the time interval between each start is 2-4s, and along the flow direction of the sand-water mixture, the start-up time interval of the sonotrode 20 is gradually increased.

[0067] Compared with Embodiment 1, in this embodiment, the frequency of the ultrasonic generators 20 is kept consistent, the number of ultrasonic generators 20 is reduced and the ultrasonic generators 20 are started intermittently, which can save energy to a certain extent. And supersonic generator 20...

Embodiment 3

[0071] The difference between this embodiment and embodiment 1 is that the setting of the water supply mechanism is different, specifically, such as Figure 4 and Figure 5 As shown, the water spray part is a water spray plate 12 that is rotatably connected to the upper end of the water supply pipe 11. The water spray holes on the same water spray plate 12 are all inclined in the same direction along the circumference of the water cavity, and the water flow passes through the water cavity 16 from each While the water spray hole 17 is discharging, the water spray plate 12 receives the counterclockwise (or counterclockwise) thrust of the water flow, thereby rotating. A sand cleaning hole is provided at the bottom of the water spray tray 12. In order to reduce the diversion of the sand cleaning hole, only one sand cleaning hole is provided in this embodiment, and a sand cleaning pipe 23 is bonded at the sand cleaning hole. The sand pipe 23 is a rubber pipe, and the outlet of the...

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Abstract

The invention relates to the technical field of automatic control, in particular to a control system for sorting quartz sand, which includes a control terminal, an overflow box and a sorting box. The overflow box is provided with a water inlet and its upper end is open. There is a sand inlet connected with the overflow box, and the height of the sand inlet is higher than the bottom of the overflow box. There is a row of sorting chambers in the sorting box, and the adjacent sorting chambers are separated by partitions. The selection box is equipped with a water supply mechanism that supplies water to each separation chamber respectively. The water supply mechanism includes a number of water spray holes, and the openings of the water spray holes are all facing upward. The water flow rate of the water supply mechanism and the water inlet, and the control terminal is also used to control the lifting of the partition according to the separation particle size of the quartz sand in each separation chamber. In this way, the separation efficiency of the quartz sand can be improved. This invention is mainly used in factories .

Description

technical field [0001] The invention relates to the technical field of automatic control, in particular to a control system for sorting quartz sand. Background technique [0002] At present, the production process of quartz sand in China mainly includes: mining, crushing, cleaning, drying, sorting, etc., and the sorting is generally carried out by vibrating screening machines. Set the particle size for sub-sieving to obtain quartz sand with different particle sizes (mesh numbers), but there are many problems in this screening method. First, the particle size of the sorted quartz sand is not uniform, and it is easy to mix some particles into the larger sand particles. The fine particles make the standard sand after sieving have different mesh sizes, resulting in the problem that the particle size distribution of the finished sand is not up to standard; secondly, during the working process of the vibrating screening machine, due to the impact between the sand particles or betw...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B03B5/62B03B13/00
CPCB03B5/623B03B13/00
Inventor 熊帆赵辉王德春周高胜
Owner 长江造型材料(集团)科左后旗有限公司
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