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Photovoltaic cell appearance defect classification method based on multi-channel residual neural network

A neural network and photovoltaic cell technology, applied in instruments, character and pattern recognition, computer components, etc., can solve the problems of unsuitable polysilicon cells, unaffordable hardware equipment, expensive software authorization, etc., to speed up training and control The number of parameters, the effect of reducing training time

Active Publication Date: 2019-02-22
HEBEI UNIV OF TECH
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Problems solved by technology

However, most domestic small and medium-sized enterprises cannot afford imported hardware equipment and expensive software authorization
At present, Li Qiao (Li Qiao. Research on the appearance detection technology of solar cells based on machine vision [D]. Suzhou University, 2016.) proposed a detection algorithm combining local adaptive threshold processing method and region growing method to detect inverted corners, edge defects and surface stains and other defects, but such methods have poor real-time performance and are not suitable for polysilicon cells; Wang Xianbao (Wang Xianbao, Li Jie, Yao Minghai, He Wenxiu, Qian Yuntao. Based on deep learning [J]. Pattern Recognition and Artificial Intelligence, 2014, 27 (06): 517-523.) A deep belief network (DBN) deep learning algorithm is proposed to detect cracks, scratches and missing corners. For Invisible defects, such as thick lines, leakage, etc., cannot be detected

Method used

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  • Photovoltaic cell appearance defect classification method based on multi-channel residual neural network
  • Photovoltaic cell appearance defect classification method based on multi-channel residual neural network
  • Photovoltaic cell appearance defect classification method based on multi-channel residual neural network

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Embodiment 1

[0060] The method for classifying photovoltaic cell appearance defects based on a multi-channel residual neural network in this embodiment includes the following steps:

[0061] The first step: image preprocessing

[0062] 1-1 Image acquisition: Obtain photovoltaic cell images through the high-dynamic color industrial camera UI-3280CP-C-HQ (dynamic range refers to the ability of the camera to correctly record the brightness range of the scene, which is between the brightest part and the darkest part of the scene Difference);

[0063] 1-2 Image morphology adjustment and edge processing: Use regional morphology processing to remove the pulley part in the image, perform least square edge extraction and fitting on the edge of the silicon chip in the image, and fit the curve boundary in the original image to a straight line. So as to obtain a target image with effective edges;

[0064] 1-3 Preparation of test sample set: Manually sort the target images in steps 1-2, and add defect type la...

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Abstract

The invention relates to a photovoltaic cell appearance defect classification method based on a multi-channel residual neural network. The method classifies the photovoltaic cell appearance defects based on a depth learning algorithm of a multi-channel input residual neural network. Firstly, the acquired photovoltaic cell sheet appearance image is preprocessed. 20% of that target image are randomly selected as a t sample set, the remaining target images are manually sorted, label are added, the size of the target images is quantized and multi-channel information in the target images is extracted, so that the training sample sets with fixed scales are obtained respectively, and the sample sets are verified. The training set is inputted into the residual neural network, and the multidimensional output eigenvalue matrix of the image is obtained. According to the extracted multi-dimensional eigenvalue matrix, the verification set image features are loaded into softmax classifier for classification, and the classification results are compared with the labels, and the test data and multi-dimensional eigenvalue matrix are loaded into the classifier to obtain the final classification. Thisapplication has high accuracy and high speed.

Description

Technical field [0001] The invention relates to the technical field of visual inspection for classification of appearance defects of photovoltaic cells, in particular to a method for classification of appearance defects of photovoltaic cells based on a multi-channel residual neural network. Background technique [0002] The quality of silicon wafers directly determines the efficiency of photovoltaic cells. During the cell production process, coating and wet etching may cause appearance defects, including dirty films, chromatic aberration, scratches, thick lines, broken grids, slurry leakage, chipped corners, chipped edges, etc., which affect the efficiency of the cell . At this stage, there are mainly the following methods for the inspection and classification of appearance defects at home and abroad: manual visual inspection method, CCD inspection method, etc. Some large foreign companies, such as Belgium ICOS, have launched professional CCD camera-based solar vision inspectio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/62G06K9/46G06K9/00
CPCG06V20/00G06V10/44G06V2201/06G06F18/24G06F18/214
Inventor 陈海永刘佳丽刘聪韩江锐文熙庞悦
Owner HEBEI UNIV OF TECH
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