Distributed real-time monitoring system for manufacturing equipment

Abstract

The invention discloses a distributed real-time monitoring system for manufacturing equipment. The system comprises a data collection unit, a data processing module, a data transmission module, a local server arranged in each factor, and a cloud server used for inquiring each local server, wherein the data collection unit comprises a pressure sensor, a photoelectric distance sensor, an eddy current sensor, a coder and a PLC (Programmable Logic Controller); after the data collection unit collects equipment data, the data is transmitted to the data processing module; the data processing module is used for compressing and packaging the above equipment operation data, and transmitting the above equipment operation data to the local server through the data transmission module; the local serveris used for storing the equipment operation data, and meanwhile, the real-time operation state of each piece of equipment is monitored; the cloud server is used for inquiring the database of each factor; for key data in a part forming process, the health state of the equipment and the quality of parts can be judged; and when the data exceeds a set value, an alarm prompt is given. By use of the system, real-time data detection and equipment maintenance can be realized.

Description

technical field [0001] The invention belongs to the field of monitoring and maintenance in the manufacturing process, in particular to a distributed real-time monitoring system for manufacturing equipment. Background technique [0002] With the advancement of Industry 4.0 and "Internet + Manufacturing", manufacturing systems are developing in the direction of automation, intelligence, and integration, and the demand for big data processing for manufacturing equipment also needs to be resolved urgently. Therefore, realizing real-time monitoring and maintenance of manufacturing equipment is a demand for the development of manufacturing systems, and it is also a necessary step to improve the intelligence of manufacturing enterprises. [0003] At present, the monitoring system for manufacturing equipment is mainly based on PLC and LCD on-site monitoring system, with industrial computer as the upper computer monitoring system. In this mode, the data is only stored in scattered si...

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Problems solved by technology

[0003] At present, the monitoring system for manufacturing equipment is mainly based on PLC and LCD on-site monitoring system, with industrial computer as the upper computer monitoring system. In this mode, the data is only stored in scattered sites, the data is not centralized, the real-time performance is poor, and it is difficult to maintain.

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