Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Marine mechanical high elastic coupler rubber and vulcanization preparation method thereof

A high-elasticity, coupling technology, applied in the field of marine machinery high-elasticity coupling rubber and its vulcanization preparation, can solve the problems of inability to mass-produce and process, low vulcanization degree, and low comprehensive vibration damping performance, and achieve a good comprehensive Vibration damping performance, good consistency of rubber mechanical properties, and easy mass production and processing

Inactive Publication Date: 2018-12-07
HANGZHOU ADVANCE COUPLING
View PDF4 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention provides a high-elastic shaft coupling rubber for marine machinery and its vulcanization preparation method, which mainly solves the problems of low vulcanization degree, low comprehensive vibration damping performance, high temperature resistance and high resistance to the vulcanization process existing in the prior art. Technical problems such as fatigue, weather resistance, poor mechanical properties of rubber, and inability to mass produce and process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: A high-elastic coupling rubber for marine machinery in this example, its composition and parts by weight are: 70 parts of isoprene rubber, 30 parts of butadiene rubber, 6 parts of zinc oxide, 1.5 parts of stearic acid, high resistance 20 parts of ground carbon black, 35 parts of N550 carbon black, 8 parts of white carbon black, 0.8 parts of coupling agent SI-69, 1.5 parts of sulfur, 2 parts of accelerator DZ, 1.5 parts of anti-aging agent 4010NA, 0.3 parts of anti-scorch agent CTP, 1 part of dispersant NF, 8 parts of softener.

[0015] The main feature of this formula is that it uses butadiene rubber with better softness, N550 carbon black with low heat generation, environmentally friendly accelerator DZ, and silica with good performance. It is easy to form hydrogen bonds between them, and it is difficult to disperse. Therefore, adding NF to improve the mixing and dispersing agent of the rubber compound, and a coupling agent that can improve the overall pe...

Embodiment 2

[0023]Embodiment 2: a kind of marine machinery high elastic shaft coupling rubber of this example, its composition and parts by weight are: 100 parts of natural rubber, 8 parts of zinc oxide, 2 parts of stearic acid, 10 parts of high wear-resistant carbon black, N660 38 parts of carbon black, 6 parts of white carbon black, 0.8 parts of coupling agent SI-75, 1.5 parts of sulfur, 2 parts of accelerator, 2 parts of anti-aging agent, 0.5 parts of anti-scorch agent, 1.5 parts of dispersant, 3 parts of softener, flow 2 parts of agent WS280, 2 parts of anti-reversion agent WK901.

[0024] The main features of this formula are the use of high-strength natural rubber, N660 carbon black with lower heat generation, the use of better performance coupling agent SI-75, the addition of imported anti-reversion agent WK901 and WS280 to improve the fluidity of the rubber compound, etc. , This formula has high strength and good flexibility; it is resistant to vulcanization for a long time, and t...

Embodiment 3

[0032] Embodiment 3: A kind of marine machinery high elastic shaft coupling rubber of this example, its composition and parts by weight are: 70 parts of natural rubber, 30 parts of EPDM rubber, 5 parts of zinc oxide, 1.5 parts of stearic acid, high 15 parts of wear-resistant carbon black, 35 parts of N550 carbon black, 8 parts of white carbon black, 0.8 parts of liquid coupling agent SI-69, 2 parts of vulcanizing agent, 1.5 parts of anti-aging agent, 1.5 parts of dispersant, 6 parts of softener, 2.5 parts of curing agent and 1.5 parts of vulcanizing agent.

[0033] The main features of this formula are the use of EPDM rubber with high temperature resistance and aging resistance, well-dispersed 1165MP silica, and easy-to-disperse liquid coupling agent. This formula is suitable for long-term vulcanization and products that require high temperature resistance, etc. .

[0034] For mixing, we use an internal mixer with a large shear force, so that the carbon black, silica-rubber a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Tensile strengthaaaaaaaaaa
Rate of change of tensile strengthaaaaaaaaaa
Rate of change of tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a manufacturing process of a high-elastic coupler, in particular to marine mechanical high-elastic coupler rubber and a vulcanization preparation method thereof, and mainly solves the technical problems that the vulcanization process method existing in the prior art has low vulcanization degree, low comprehensive vibration damping performance, poor high temperature resistance, poor fatigue resistance, poor weather resistance, poor rubber mechanical properties, incapability of mass production and processing, and the like. The marine mechanical high-elastic coupler rubber comprises 90-110 parts by weight of natural rubber, 4-6 parts by weight of zinc oxide, 0.5-2 parts by weight of stearic acid, 10-35 parts by weight of high wear-resistant carbon black, 20-45 parts by weight of universal carbon black, 0-6 parts by weight of white carbon black, 1-2 parts by weight of sulfur, 1-2 parts by weight of an accelerator, 2-4 parts by weight of an anti-aging agent, 0.1-1 part by weight of a a scorch retarder, 0.5-2 parts by weight of a dispersing agent and 0-10 parts by weight of a softener, and can be obtained by first vulcanization by hot air, second vulcanization bypressurization, and third vulcanization at room temperature.

Description

technical field [0001] The invention relates to a manufacturing process of a high-elastic coupling, in particular to a high-elastic coupling rubber for ship machinery and a vulcanization preparation method thereof. Background technique [0002] The high elastic coupling of marine machinery is an important connecting part between the diesel engine and the gearbox. It can compensate the axial displacement, radial displacement and angular displacement of the adjacent mechanical axis. It is used to transmit the power of the diesel engine to the auxiliary machine end. At the same time There is a certain delay in the time of power transmission, that is, the phase difference. The highly elastic coupling transmits torque through elastic elements, can adjust the torsional characteristics of the power system, and can effectively absorb vibrations, reduce the resonance speed, improve the working condition of the shafting system, and prolong the maintenance cycle and service life of the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C08L9/00C08L7/00C08L23/16C08K13/02C08K3/22C08K5/09C08K3/04C08K3/36
CPCC08K3/04C08K3/22C08K3/36C08K5/09C08K13/02C08K2003/2296C08K2201/014C08L7/00C08L9/00C08L2201/08C08L2205/025C08L23/16
Inventor 孔凡志周海滨杨志锡
Owner HANGZHOU ADVANCE COUPLING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com