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Wire electrical discharge interpulse or pulse-width PID control constant current probability pulse power supply

A technology of electric discharge wire and pulse power supply, which is applied in the direction of circuits, manufacturing tools, electric processing equipment, etc., can solve the problems that general wire cutting machine tools cannot realize automatic and stable semiconductor processing, and achieve stable automatic cutting, stable output waveform, and wide application range wide effect

Pending Publication Date: 2018-11-02
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS +2
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Problems solved by technology

[0012] In order to solve the problem that the general wire cutting machine tool cannot realize the automatic and stable processing of semiconductors, the present invention provides a pulse-to-pulse or pulse width PID control constant current probability pulse power supply for wire electric discharge processing based on current probability detection, which is applied to wire electric discharge processing. Using this power supply can realize constant current probability processing and improve processing stability

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[0049] Using traditional WEDM machine tools and power sources to cut monocrystalline silicon materials, the servo system fails during the processing, so only constant speed cutting can be performed. The processing parameters shown in Table 1 below are used, and the cutting speed is set to 60 μm / s. Due to semiconductor The volume resistance and processing barrier are still high, and the feed is still at a constant speed during short circuit, so the workpiece is seriously bent, and the processing quality and shape accuracy are very poor.

[0050] Change the power supply of the machine tool to the constant current probability pulse power supply designed by the present invention, and also use the processing parameters in the following table 1 for cutting, and set the target discharge probability to 75%. During the processing, the feed rate is still 60μm / s and feed at a constant speed. At this time, the power supply can adjust the pulse interval / pulse width by calculating the differ...

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Abstract

The invention discloses a wire electrical discharge interpulse or pulse-width PID control constant current probability pulse power supply, and belongs to the technical field of wire electrical discharge. The wire electrical discharge interpulse or pulse-width PID control constant current probability pulse power supply comprises a direct current power supply, a driving circuit, a power amplification circuit, a discharge gap, a Hall current sensor, a current probability detection module and a control module; the direct current power supply is connected with the driving circuit; the driving circuit, the power amplification circuit, the discharge gap, the Hall current sensor, the current probability detection module and the control module are sequentially connected to form a loop; the currentprobability detection module is used for detecting the current in the discharging process and carrying out comparison with a standard value; the control module calculates a current probability after receiving a comparison signal, and carries out control on an interpulse / pulse-width by using an incremental PID control method on the basis so as to control the real-time current probability. The powersupply is particularly suitable for cutting a semiconductor material, cutting efficiency can be improved, and stable and automatic cutting of the semiconductor material is implemented.

Description

technical field [0001] The invention belongs to the technical field of wire electric discharge machining, and relates to a current probability control method in wire electric discharge cutting, in particular to a constant current probability pulse power supply controlled by pulse-to-pulse or pulse width PID in wire electric discharge cutting. Background technique [0002] The basic working principle of wire electric discharge cutting technology is to use a continuously moving thin metal wire (called electrode wire) as an electrode to perform pulse spark discharge on the workpiece to remove metal and cut into shape. Its characteristics are as follows: [0003] (1) There is no significant mechanical cutting force during processing, regardless of the hardness and stiffness of the workpiece, as long as it is conductive or semi-conductive, it can be processed. However, non-metallic conductive materials cannot be processed. [0004] (2) Small holes and parts with complex shapes ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H7/20B23H7/02
CPCB23H7/02B23H7/20
Inventor 邱明波邹尧刘洛尘刘志东沈理达
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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