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Flame retardant rail transit vehicle interior floor

A rail transit vehicle and floor technology, which is applied to vehicle parts, fire-resistant and flame-retardant filament manufacturing, railway car bodies, etc., can solve the problems of quality control cost and processing cost increase, lower yield rate of molded parts, high load, etc., to achieve Reduce glue spraying process, good durability and high performance effect

Inactive Publication Date: 2018-09-18
嘉兴领科材料技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are many differences between rail transit vehicles and passenger cars. For example, rail transit vehicles pay more attention to the flame retardancy of materials. The volume of vehicles is larger than that of ordinary passenger cars, and the load is higher; these problems are more likely to be exposed in the subsequent sheet thermoforming process. As a result, the yield rate of final molded parts is greatly reduced, and the cost of quality control and processing costs are significantly increased.

Method used

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  • Flame retardant rail transit vehicle interior floor
  • Flame retardant rail transit vehicle interior floor
  • Flame retardant rail transit vehicle interior floor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Such as Figure 1-2 As shown, a flame-retardant rail transit vehicle interior flooring includes an upper surface layer 2, a core material 1 and a lower surface layer 3 arranged in sequence; The core material 1 is composed of thermoplastic polymer fibers 1-1 and glass fibers 1-2; the upper surface layer 2 and the lower surface layer 3 are multi-layer unidirectional continuous glass fiber reinforced thermoplastic resin prepreg sheets and / or Or glass fiber fabric reinforced thermoplastic resin prepreg sheet and / or a fabric woven from glass fiber and thermoplastic resin co-extruded fiber; the rail transit vehicle floor of the present invention, the composite surface layer is reinforced by multi-layer unidirectional continuous glass fiber Thermoplastic resin prepreg and / or glass fiber fabric reinforced thermoplastic resin prepreg and / or fabric woven from glass fiber and thermoplastic resin co-extruded fibers, layer by layer, so that the fibers form an interlaced grid, ensuri...

Embodiment 2

[0026] A flame-retardant rail transit vehicle interior floor, comprising an upper surface layer 2, a core material 1 and a lower surface layer 3 arranged in sequence; the upper surface layer 2 and the lower surface layer 3 are hot-pressed by glass fiber fabric reinforced thermoplastic resin prepreg Composite, the content of glass fiber in the glass fiber fabric reinforced thermoplastic resin prepreg is 60wt%, the thickness is 1mm, and the density is 1500kg / m 3 . Its polypropylene flame-retardant formula is the same as that of Example 1; the core material is a thermoplastic material processed by flame-retardant polypropylene fibers and glass fibers through non-woven equipment and undergoing processes such as unpacking, carding, web laying, acupuncture, and hot pressing. Lightweight composite material plate, the content of glass fiber is 55wt%, the hot pressing molding temperature is 220°C, and the molding pressure is 10MPa. Its areal density is 6.5kg / m 2 . The formula of fla...

Embodiment approach 3

[0029] A flame-retardant rail transit vehicle interior floor, comprising an upper surface layer 2, a core material 1 and a lower surface layer 3 arranged in sequence; the upper surface layer 2 and the lower surface layer 3 are woven by co-extruded fibers of glass fiber and thermoplastic resin The fabric is hot-pressed and compounded. The glass fiber and thermoplastic resin co-extrusion fiber are woven into a fabric with a glass fiber content of 50wt%. The fabric structure is 1 upper and 2 lower twill, the thickness is 1mm, and the density is 1450kg / m 3 . Its polypropylene flame-retardant formula is the same as that of Example 1; the core material is a thermoplastic material processed by flame-retardant polypropylene fibers and glass fibers through non-woven equipment and undergoing processes such as unpacking, carding, web laying, acupuncture, and hot pressing. Lightweight composite material plate, the content of glass fiber is 55wt%, the hot pressing molding temperature is 22...

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Abstract

The invention relates to a flame retardant rail transit vehicle interior floor, comprising an upper surface layer, a core material and a lower surface layer which are arranged in sequence; the upper surface layer, the core material and the lower surface layer are compounded by heating and pressurizing to form the floor; the core material is compounded from thermoplastic polymer fibers and glass fibers; the upper surface layer and the lower surface layer are compounded from fabrics which are woven by a plurality of layers of unidirectional continuous glass fiber reinforced thermoplastic resin prepreg and / or glass fiber fabric reinforced thermoplastic resin prepreg and / or glass fiber and thermoplastic resin co-extrusion fibers; according to the rail transit vehicle floor provided by the invention, the upper surface layer and the lower surface layer are fabrics which are woven by a plurality of layers of unidirectional continuous glass fiber reinforced thermoplastic resin prepreg and / or glass fiber fabric reinforced thermoplastic resin prepreg and / or glass fiber and thermoplastic resin co-extrusion fibers, and a layer by layer manner is adopted, so that the fibers form a staggered grid, thereby ensuring high longitudinal and lateral properties, and better strength, impact resistance and durability of a product.

Description

technical field [0001] The invention relates to the technical field of plate materials, in particular to a flame-retardant rail transit vehicle interior floor. Background technique [0002] With the rapid development of rail transit, people are paying more and more attention to the lightweight and ride comfort of rail vehicles, and the lightweight and recyclable rail transit materials have attracted more and more attention from OEMs and end customers. The floor occupies a large proportion in the vehicle interior, and its typical floor structure consists of three parts: floor cloth, sandwich panel and sound insulation pad from top to bottom. The present invention is mainly aimed at the so-called sandwich sandwich panel, whose material ranges from plywood to aluminum honeycomb to rigid foam material and composite material. Aluminum honeycomb and its extended sandwich material, although the weight per unit area of ​​this floor is low, the production and installation process is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B7/10B32B27/32B32B17/04B32B17/10B32B27/02B32B27/12B61D17/10C08L23/12C08L27/18C08K5/098D01F6/46D01F1/10D01F1/07
CPCB32B7/10B32B27/12B32B2260/021B32B2260/046B32B2262/0253B32B2262/101B32B2307/10B32B2307/3065B32B2307/558B32B2605/003B61D17/10C08L23/12D01F1/07D01F1/10D01F6/46C08L27/18C08K5/098
Inventor 孙亚峰王春敏王永荣胡延东
Owner 嘉兴领科材料技术有限公司
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