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A seamless track rail displacement crawling detection system

A seamless track rail and detection system technology, which is applied in the direction of railway vehicle shape measuring devices, railway car body parts, railway auxiliary equipment, etc., can solve the difficulties in maintenance of displacement observation piles, low accuracy of measurement data, and difficult maintenance, etc. problems, to achieve the effect of eliminating personnel safety risks, facilitating data query, and ensuring operational safety

Active Publication Date: 2020-04-28
南京城铁信息技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. It is difficult and costly to bury displacement observation piles
Affected by the special environment of the railway, the burial depth of each displacement observation pile point must exceed a certain depth, and the geology along the railway is complex, and excavation is difficult, and the scrap rails must be made into short rails not shorter than 2.5 meters in advance and transported to the site. It consumes a lot of manpower and material resources, and the construction progress is slow;
[0005] 2. The accuracy of the measurement data is not high, and the measurement speed is slow
[0007] 4. It is difficult to maintain the displacement observation pile
Due to the construction of the elevated road, water damage, and the unloading of soil and rocks to help the roadbed, the displacement observation piles will be buried, and a section needs to be re-buried or re-welded, making maintenance difficult;
[0008] 5. There are security risks
However, this detection device still has the following defects: relying on laser irradiation on the rail screen printing scale, because the existing laser technology cannot focus to a spot as fine as 1 mm at a distance of more than 5 meters, and the laser is irradiated on the rail screen printing scale A large spot of light will be formed on the ruler, and the application requirements for correct reading of the clear scale value cannot meet the standard
In addition, most of the lines are up and down lines (4 steel rails). The closest distance to the catenary pole is about 2.5 meters, and the farthest is more than 7 meters. The naked eye cannot recognize the recording at such a distance of 1 mm. It can only be observed and measured with the help of a telescope. At the same time, manual work is required. Recording, painting increases the burden of railway workers, consumes manpower, and the measurement process is relatively close to the rail, which poses a high safety risk and poor practicability

Method used

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  • A seamless track rail displacement crawling detection system
  • A seamless track rail displacement crawling detection system
  • A seamless track rail displacement crawling detection system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Embodiment 1 of the present invention provides a rail displacement crawling detection system for seamless lines. The system can measure rail displacement in real time with accurate measurement, and can record and store data in time. Specifically, as figure 1 As shown, the system includes on-site basic equipment, a main control operating system 3 and a power supply system 4. The on-site basic equipment includes an image acquisition system 1 installed on catenary poles along the railway line and a scale scale 2 set on the rail waist. The acquisition system 1 is parallel to the installation position of the scale scale 2, the on-site basic equipment is installed on the rail displacement measurement site, the main control operating system 3 is set in the background, such as the upper computer, and the power supply system 4 is used to provide electric energy for the on-site equipment and the background equipment. use, where,

[0048] The image acquisition system 1 is responsi...

Embodiment 2

[0054] Embodiment 2 of the present invention further defines a seamless track rail displacement crawling detection system on the basis of Embodiment 1, specifically:

[0055] Such as figure 2 As shown, the image acquisition system 1 includes a camera device 101, a laser head 102 positioned vertically below the camera device 101 and a high-definition video acquisition card 103 connected to the camera device 101, and the laser head 102 is used to emit laser marks irradiated on the scale scale 2 , the imaging device 101 is used for real-time shooting of the displacement image irradiated by the laser mark on the scale scale 2, and the high-definition video acquisition card 103 is used for storing the displacement image in real time and sending it to the main control operating system 3. The imaging device 101 is a zoom camera, The camera can still operate normally in an outdoor environment of -40°C. The imaging device 101 is provided with a far and near zoom button and a far and ...

Embodiment 3

[0066] Embodiment 3 of the present invention further defines the structure of the main control operating system 3 on the basis of Embodiment 2, and improves the intelligent operation of the system.

[0067] Such as Figure 5 As shown, the main control operating system 3 includes a connected central processing unit 31 and a database 32, the central processing unit 31 is connected with the touch port of the touch display screen through a USB2. Connection, the operation buttons include page up, page down, screen saver and recording, the central processing unit 31 is connected with the high-definition video capture card 103 through the USB3. The zoom button and the far-near focus button adjust the imaging device 101 . The main control operating system 3 can be a 2.5-inch Advantech industrial control computer, customized embedded win7 system, the central processing unit 31 is a 1.9GHZ CPU, and the database 32 includes 8G memory and 40G hard disk, which can store a large amount of ...

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PUM

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Abstract

The invention provides a continuously welded rail track rail displacement crawling detection system. The system comprises field basic equipment, a main control operating system and a power supply system. The field basic equipment comprises an image acquisition system and a scale ruler, and the image acquisition system is used for emitting a light mark illuminating on the scale ruler and used for collecting the displacement image of the light mark on the scale ruler in real time and sending the displacement image to the main control operating system. The main control operating system is used for receiving the displacement image sent by the image acquisition system in real time, and measuring and saving the displacement based on the positional change of the light mark according to the comparison of the displacement image and a preset original image. The continuously welded rail track rail displacement crawling detection system realizes the intelligent design of accurate measurement, storage, statistics and management integration of the rail displacement, the rail displacement detection of multiple lines can be quickly and accurately completed through the single-person operation, staff does not need to perform cross-line operation, the personnel safety risk is eliminated, and the data is stored in real time and can be quickly exported for easy management.

Description

technical field [0001] The invention belongs to the technical field of high-speed railway seamless track detection, in particular to a seamless track rail displacement crawling detection system. Background technique [0002] With the application and development of seamless lines, the requirements for standardization, accuracy, and timeliness of daily maintenance monitoring of seamless lines are getting higher and higher, especially for line diseases that may be caused by changes in the longitudinal displacement of rails. Rail displacement detection of seamless line is the basic inspection item for the repair and maintenance of seamless line of high-speed railway, and it is an important guarantee for the anti-breaking work of high-speed railway track structure, and plays a vital role in the safety and stability of high-speed railway line operation. [0003] At present, the method for displacement observation of seamless lines is to adopt the method of embedding displacement o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B61K9/08
CPCB61K9/08
Inventor 宋玉陈杰
Owner 南京城铁信息技术有限公司
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