Technology control method of production process of ferric trichloride and reaction tower

A production process and process control technology, applied in chemical instruments and methods, chemical/physical processes, chemical/physical/physical chemical processes, etc., can solve the problems of excessive chlorine gas, affecting the safety and airtightness of production equipment, and hysteresis of terminal control, etc. problems, to achieve the effects of ensuring safety, improving raw material utilization rate and product one-time pass rate, ensuring thermal stability and pressure resistance stability

Active Publication Date: 2018-08-17
北京万水净水剂有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] However, in the production of ferric chloride by chlorination, the raw material chlorine gas is highly toxic, so production safety and tail gas emissions must be strictly controlled. During the reaction, temperature and pressure are extremely important to protect the safety of equipment. Excessive temperature or pressure will cause serious problems. Affect the safety and airtightness of production equipment, causing chlorine gas leakage
[0008] Further, the end point of the reaction is a key factor of product quality, and the end point control often occurs in advance or lags behind. The end of chlorination in advance causes ferrous chloride to exceed the standard, and repeated chlorine additions often occur in the production process. The end point control lags behind, and chlorine gas is excessive. There will be a great risk of leakage, and at the same time cause a large waste

Method used

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  • Technology control method of production process of ferric trichloride and reaction tower
  • Technology control method of production process of ferric trichloride and reaction tower

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0046] Further, as another implementable manner, the following steps are also included:

[0047] Step S200, the opening degree of the chlorination controller reaches 100%, and the opening degree of the chlorination controller is adjusted to control the exhaust gas discharge flow value to be less than 5% of the intake flow value;

[0048] Step S300, after the opening degree of the chlorination controller reaches 100%, the flow value of the exhaust pipe is greater than the flow value of the intake pipe, the end point of the reaction is determined, and the chlorination controller is turned off.

[0049]The production process of ferric chloride is a chlorine gas absorption process. With the increase of the amount of chlorine added, ferrous chloride is gradually converted into ferric chloride, and the rate of chlorine gas absorption is gradually reduced. If you continue to add chlorine gas at a high speed, it will cause waste, but if you reduce it If the amount is too large, the pr...

Embodiment example 1

[0073] The production process control of the present invention includes two aspects - process control and end point control.

[0074] (1) Process control

[0075] Four reaction towers, add the ferrous chloride solution of 5000Kg concentration 32% in every tower, open reaction tower, chlorination controller is in 100% opening degree, along with the increase of chlorine addition, temperature and pressure raise gradually, according to The ratio of temperature, pressure, and intake gas flow rate determines whether the chlorination controller needs to be adjusted. When the temperature is higher than 80°C and / or the pressure is greater than 0.03MPa, one of the conditions is met, and the chlorination controller is adjusted as follows:

[0076] Every time the temperature increases by 1°C and / or the pressure increases by 0.002MPa, the opening degree of the chlorination controller is reduced by 10%, and if the pressure and temperature do not rise, the current opening degree is maintaine...

Embodiment example 2 10

[0084] The following implementation cases 2 to 10 all adopt the method of implementation case 1, and other parameters and operation methods remain unchanged. The results of the implementation cases are shown in Table 1:

[0085] Table 1

[0086]

[0087] The utilization rate of chlorine in the invention reaches 95.41%-98.87%, which reduces the safety risk in the production process, and the content of ferrous chloride in the product ferric chloride is ≤0.25%, which is lower than 0.3% stipulated in the national standard.

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Abstract

The invention discloses a technology control method of the production process of ferric trichloride and a reaction tower. The technology control method comprises the steps that the opening degree of achlorination controller is conditioned according to the temperature, the pressure, the inlet gas flux and the tail gas flux in the reaction tower, and the reaction temperature lower than 90 DEG C, the pressure lower than 0.05 MPa, and the tail gas flux of the inlet gas flux smaller than 5% in the reaction tower is controlled; and the condition that the opening degree of the chlorination controller is lower than 10%, and the exhaust gas pipe flux is larger than the inlet gas pipe flux is taken as a reaction ending point to judge. The system device comprises a temperature sensor, a pressure sensor, a flux monitoring device and the chlorination controller. The technology control method achieves accurate control of the production process of ferric trichloride, the utilization rate of chlorineis improved to reach 95.5-99.5%, the reaction ending point is accurately judged, the product pass percent is improved to reach 99.8%, and the content of ferrous chloride is lower than 0.25%. The technology control method improves the safety of the production technology of ferric trichloride, the utilization rate of the raw materials and the production efficiency.

Description

technical field [0001] The invention relates to the field of ferric chloride production, in particular to a process control method and a reaction tower in the ferric chloride production process. Background technique [0002] As a basic chemical reagent, ferric chloride has certain corrosiveness and can be used as a raw material in basic chemical industries such as the etching industry. It is also widely used as a water treatment coagulant and as a water treatment agent. It is widely used in chemical phosphorus removal and turbidity reduction in the field of sewage treatment, and in sludge treatment because of its good dehydration effect. [0003] As a coagulant in drinking water treatment, it is also widely used because of its fast coagulation speed, less restrictions on use conditions, and fast sedimentation speed. With the emphasis on the environmental protection industry, ferric chloride is widely used in water treatment and sewage The field of mud treatment will be wide...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J19/00C01G49/10
CPCB01J19/0033B01J2219/00006C01G49/10
Inventor 武仁超陈禹牛美青
Owner 北京万水净水剂有限公司
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