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Stacked noise reduction self-coding motor fault diagnosis method based on vibration and current signals

A fault diagnosis and current signal technology, which is applied in the direction of motor generator testing, measuring electricity, and measuring electrical variables, etc., can solve problems such as difficult fault diagnosis of asynchronous motors and complex motor structures

Inactive Publication Date: 2018-04-24
NANJING UNIV OF INFORMATION SCI & TECH
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AI Technical Summary

Problems solved by technology

[0006] In order to solve the problems of asynchronous motor fault diagnosis difficulties caused by factors such as complex motor structure, non-stationary vibration signal, and large mechanical data, this invention introduces deep learning theory and proposes a motor fault diagnosis method based on stacked noise reduction autoencoder network

Method used

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  • Stacked noise reduction self-coding motor fault diagnosis method based on vibration and current signals
  • Stacked noise reduction self-coding motor fault diagnosis method based on vibration and current signals
  • Stacked noise reduction self-coding motor fault diagnosis method based on vibration and current signals

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Embodiment Construction

[0029] Embodiments of the present invention are described in detail with reference to the accompanying drawings of the present invention.

[0030] Step 1: Collect data. Taking the asynchronous motor of the power transmission fault diagnosis comprehensive test bench as the research object, the test bench is composed of four parts: asynchronous motor, two-stage planetary gearbox, fixed shaft gearbox and magnetic powder brake. By replacing the motor to simulate 7 different fault states, as shown in Table 2, 7 different fault states are listed in the table.

[0031] Table 2 Seven states of the motor

[0032]

[0033] In order to ensure the diversity of experimental data, 10 different working conditions were simulated when collecting data, corresponding to 5 speeds (speed up and down, 3560RPM, 3580RPM, 3560RPM, 3620RPM), and 2 states (loaded and unloaded). Considering the influence of the position of the sensor, two acceleration sensors are arranged at the front end of the mot...

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Abstract

The invention discloses a stacked noise reduction self-coding motor fault diagnosis method based on vibration and current signals, and the method comprises the following steps: 1, obtaining the time domain signals of the vibration and current of the motor during different faults, carrying out the preprocessing, and taking the processed signals as network input; 2, determining network parameters; 3, carrying out the layer by layer training, taking a hiding layer of an AE (Auto encoder) at an upper level as the input layer of an AE at a lower level, thereby obtaining a final feature code which is used for training a Softmax network; 4, carrying out the fine tuning of the whole network, judging whether the expected precision is met or not: finishing the training of the network if the expectedprecision is met, or else adjusting the network parameters, and repeatedly carrying out the step 3; 5, finishing the network construction. According to the invention, the multilayer SDAE network is constructed, and the vibration frequency domain signal and the current time domain signal are combined as the input. The SDAE network and a classifier are sequentially trained, and the supervised finetuning of the whole network is carried, thereby achieving the precise diagnosis of the fault of the motor.

Description

technical field [0001] The invention belongs to the technical field of fault diagnosis of motors in industrial production, and in particular relates to a fault diagnosis method for motor vibration signals of multi-source signals (vibration signals and current signals) and stacked noise-reduction self-encoding. Background technique [0002] Asynchronous motors are more and more widely used in the production system of contemporary society, and are the main driving equipment for industrial production activities. Once a failure occurs, it will bring huge economic losses. Asynchronous motor is a comprehensive electrical equipment composed of stator, rotor, bearing, frame and fan, etc. It contains multiple complex subsystems inside, which makes the motor faults appear diverse, and its characteristics are also very different; and the same symptom has It may be caused by different reasons, and the characteristics of the same fault are also different. There is no one-to-one correspo...

Claims

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Application Information

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IPC IPC(8): G01R31/34
CPCG01R31/343
Inventor 赵晓平吴家新周子贤杨家巍
Owner NANJING UNIV OF INFORMATION SCI & TECH
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