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Production process of microcrystalline tile

A production process and microcrystalline technology, applied in the field of architectural ceramics processing, can solve the problems of high rejection rate, unreasonable operation, waste, etc., and achieve the effects of stable product performance, improved overall strength, and improved production quality.

Inactive Publication Date: 2018-03-27
HEYUAN DONGYUAN EAGLE CERAMICS CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the current production process of microcrystalline bricks, glaze production and billet pressing are usually separately processed and controlled. Finally, the quality of bricks often needs to be graded. If there are microcrystalline bricks that fail to meet the quality requirements of the lowest level, If they are treated as waste bricks, the rate of waste products is often high, especially the unreasonable operation in the process of blank and glaze line processing, and the indirect factors affecting the quality of bricks in different steps are not considered uniformly, and a complete set is lacking. Accurately measure and control the production quality of microcrystalline bricks, and its parameters cannot be effectively measured and controlled, resulting in low production quality of microcrystalline bricks, low yield, and easy to cause waste, increase production costs, and control the quality of bricks. difficult question

Method used

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  • Production process of microcrystalline tile

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1-a kind of production technology of microcrystalline brick, comprises the steps:

[0042] (1) Pulping: select the mineral raw materials used to prepare microcrystalline bricks for batching, and add them into a ball mill for ball milling to obtain slurry;

[0043] (2) Spray drying: The slurry is spray-dried to obtain powder, and the moisture content of the powder is measured and controlled at the discharge conveyor belt under the spray tower to be 6.8-7.4%, and the particle gradation is 0.5% for 20 mesh and 35% for 40 mesh , 62% for 80 mesh, 2.5% for below 100 mesh;

[0044] (3) Compression molding: the powder is transported to the press for distribution, and compression molding is performed to obtain bricks;

[0045] (4) drying: dry the adobe, and measure and control the drying temperature of the adobe after drying to be 85°C, and the drying strength is 1.5MPa;

[0046] (5) Glazing:

[0047] a. Spray the microcrystalline bottom glaze on the surface of the...

Embodiment 2

[0055] Embodiment 2-a kind of production technology of microcrystalline brick, comprises the steps:

[0056] (1) Pulping: select the mineral raw materials used to prepare microcrystalline bricks for batching, and add them into a ball mill for ball milling to obtain slurry;

[0057] (2) Spray drying: The slurry is spray-dried to obtain powder, and the moisture content of the powder is measured and controlled at the discharge conveyor belt under the spray tower to be 6.8-7.4%, and the particle gradation is 0.2% for 20 mesh and 47% for 40 mesh , 50% for 80 mesh, 2.8% for below 100 mesh;

[0058] (3) Compression molding: the powder is transported to the press for distribution, and compression molding is performed to obtain bricks;

[0059] (4) Drying: dry the adobe, and measure and control the drying temperature of the adobe after drying to be 90°C, and the drying strength is 1.5MPa;

[0060] (5) Glazing:

[0061] a. Spray microcrystalline bottom glaze on the surface of the bri...

Embodiment 3

[0069] Embodiment 3-a kind of production technology of microcrystalline brick, comprises the steps:

[0070] (1) Pulping: select the mineral raw materials used to prepare microcrystalline bricks for batching, and add them into a ball mill for ball milling to obtain slurry;

[0071] Before the ball mill discharges, measure and control the process parameters of the slurry at the ball mill outlet, put the slurry into the transfer pool, ground pool or transfer tank, and perform sampling to detect the process parameters of the slurry; the slurry The process parameters of the material include moisture, fineness, flow rate and specific gravity;

[0072] The moisture content of the slurry discharged from the pulp outlet of the ball mill is controlled to be 32-35%, the fineness is controlled to be 250 mesh, the sieve residue is 1.1%, the flow rate is controlled to be 70s; the specific gravity is controlled to be 1.69g / ml;

[0073] The moisture content of the slurry in the transfer poo...

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Abstract

The invention provides a production process of a microcrystalline tile. The production process of the microcrystalline tile comprises the following steps: (1) selecting raw mineral materials, mixing and carrying out ball milling to obtain slurry; (2) carrying out spray drying of the slurry to obtain powder, and wherein by measuring and controlling, the content of water in the powder to beis 6.8-7.4% of water, and measuring and controlling the particle grading composition to beis formed by less than 1% of 20-mesh particles, 35-47% of 40-mesh particles, 50-62% of 80-mesh particles and less than3% of particles with size being smaller than 100 meshes; (3) pressing and molding the powder to obtain a tile blank; (4) drying the tile blank, and measuring and controlling the process parameters ofthe tile blank; and (5) glazing through the substeps of a, spraying microcrystalline ground glaze on the surface of the tile blank according to a dosage of 130+ / -2g / tray and a specific gravity ratio of 1.45+ / -0.02g / ml; b, spraying ink on the surface of the tile blank; c, carrying out screen printing of color protecting glaze on the surface of the tile blank by using a 100-mesh sieve according to aspecific gravity ratio of 1.55+ / -0.02g / ml; d, spraying transparent glaze on the surface of the tile blank according to a dosage of 60-70g / tray and a specific gravity ratio of 1.47+ / -0.02g / ml; e, coating applying frit on the surface of the tile blank according to a dosage of 780+ / -20g / tray; f, spraying clear water methyl on the surface of the tile blank according to a dosage of 40+ / -2g / tray; firing and polishing to obtain the microcrystalline tile. The production process of the microcrystalline tile is has the advantages of being more accurate in quality control, higher in rate of finished products and more stable in production quality; the production cost is reduced.

Description

technical field [0001] The invention relates to the technical field of architectural ceramic processing, in particular to a production process of microcrystalline bricks. Background technique [0002] In the current production process of microcrystalline bricks, glaze production and billet pressing are usually separately processed and controlled. Finally, the quality of bricks often needs to be graded. If there are microcrystalline bricks that fail to meet the quality requirements of the lowest level, If they are treated as waste bricks, the rate of waste products is often high, especially the unreasonable operation in the process of blank and glaze line processing, and the indirect factors affecting the quality of bricks in different steps are not considered uniformly, and a complete set is lacking. Accurately measure and control the production quality of microcrystalline bricks, and its parameters cannot be effectively measured and controlled, resulting in low production q...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/626C04B35/622C04B41/89
CPCC04B35/622C04B35/62615C04B35/62655C04B41/52C04B41/89C04B2235/606C04B2235/61C04B2235/96C04B41/504C04B41/4543C04B41/5022
Inventor 吴则昌范新晖王太华吴柏惠邓荣
Owner HEYUAN DONGYUAN EAGLE CERAMICS CO LTD
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