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How to make a magnetic pole of a motor

A manufacturing method and magnetic pole technology, which are applied in the field of motor magnetic pole production and motor magnetic poles, can solve the problems of insufficient position accuracy, influence on magnetic field distribution, low production efficiency, etc. Effect

Active Publication Date: 2019-03-05
TAIZHOU BAIDA ELECTRICAL APPLIANCE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing magnetic poles have the following disadvantages: 1. The size of the magnetic poles processed by different batches of bars varies greatly, which in turn affects the distribution of the magnetic field; 2. The position accuracy of the threaded holes is insufficient, especially when there are two threaded holes, the position Insufficient precision makes it difficult to install the magnetic pole; 3. It is not suitable for processing such as Figure 1-2 The poles of the structure shown
[0004] In order to solve the above technical problems, those skilled in the art can think of using CNC machine tools to carry out subsequent processing on the blank cut from the bar, but there are problems of high processing cost and low production efficiency

Method used

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  • How to make a magnetic pole of a motor
  • How to make a magnetic pole of a motor
  • How to make a magnetic pole of a motor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as Figure 1-2 As shown, the magnetic pole includes a pole shoe 1 in the shape of an arc and a sheet and a pole core 2 located in the middle of the convex surface of the pole shoe 1 . The length of the pole shoe 1 is slightly longer than that of the pole core 2, and the four corners of the pole core 2 perpendicular to the pole shoe 1 are arc-shaped.

[0040] There are threaded holes 3 on the magnetic pole, so that the magnetic pole is suitable for solid connection with the shell by bolts; according to the actual connection method between the magnetic pole and the shell, the magnetic pole structure can be flexibly adjusted. If the magnetic pole is connected to the shell by welding, there is no need to process the threaded hole 3 on the magnetic pole .

[0041] The manufacturing method of the magnetic pole of the motor is carried out in sequence according to the steps of blank selection, preforming, forming and trimming. through processing Figure 1-2 The example ...

Embodiment 2

[0049] The structure and principle of this embodiment are basically the same as that of Embodiment 1, and the basic similarities will not be described redundantly, only the differences will be described, and the differences lie in:

[0050] Such as Figure 24 As shown, the concave corner of the pole shoe 1 in the magnetic pole is a plane 1a.

[0051] The manufacturing method of the magnetic pole of the motor is carried out in sequence according to the sequential steps of blank selection, preforming, forming, primary edge trimming, shaping and secondary edge trimming. The steps of blank selection, preforming and forming are the same as the steps of blank selection, preforming and forming in Embodiment 1, so no redundant description is given here.

[0052] The difference between one trimming in this embodiment and the trimming in Embodiment 1 is that there is no need to install a punching rod in the punching die, that is, there is no need to process the through hole 9 in this s...

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Abstract

The invention provides a motor magnetic pole manufacturing method and belongs to the technical field of motors. The problems that existing motor magnetic pole machining is high in cost and low in production efficiency are solved. A magnetic pole comprises a pole shoe which is in a circular arc sheet shape, and a pole core located on the middle portion of a convex surface of the pole shoe. The motor magnetic pole manufacturing method comprises the following sequential steps that firstly, a billet is selected; secondly, preforming is performed, specifically, the billet is placed into a first cold extruding die to be subjected to cold extrusion, and the billet is preformed to be a preformed component; thirdly, forming is performed, specifically, the preformed component is placed into a secondcold extruding die to be subjected to cold extrusion, and the preformed component is formed to be a formed component; and fourthly, side cutting is performed, specifically, scrap portions of the formed component are cut off to obtain the magnetic pole. According to the motor magnetic pole, the method that the pole core is subjected to cold extrusion forming firstly and then the pole shoe is subjected to cold extrusion forming is adopted, the pole shoe forming precision and the pole shoe portion metal structure density uniformity are effectively guaranteed, and accordingly, it is effectively guaranteed that motor magnetic fields are distributed uniformly.

Description

technical field [0001] The invention belongs to the technical field of motors, and relates to a magnetic pole of a motor, in particular to a method for manufacturing a magnetic pole of a motor. Background technique [0002] The magnetic pole is one of the important parts of the excitation motor, and there are many relevant literatures about the excitation motor, such as the DC motor (public number CN1805250A). [0003] Such as Picture 1-1 It is a magnetic pole. The main process in the existing magnetic pole manufacturing method is to firstly use the continuous casting method to make rods. The cross-sectional shape and size of the rods are consistent with the cross-sectional shape and size of the magnetic poles; then cut according to the length of the magnetic poles. ,Such as figure 2 shown; final drilling, chamfering and tapping. The existing magnetic poles have the following disadvantages: 1. The size of the magnetic poles processed by different batches of bars varies g...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C23/02B21C25/02H02K15/00
Inventor 张启春张启斌邵伯明杨海平尤国金徐顺永王智敏林程峰
Owner TAIZHOU BAIDA ELECTRICAL APPLIANCE CO LTD
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