Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Waste-steel-smelting-ductile-iron process with carburant absorptivity reaching 95% or above

A technology of recarburizer and absorption rate, applied in the field of scrap steel smelting ductile iron process, can solve the problems of the influence of the amount of recarburizer added, unsatisfactory, complicated process, etc., to improve the purity, increase the profit space, reduce the The effect of impurity content

Active Publication Date: 2017-08-18
抚州市羊易铸业有限公司
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] 2. The influence of the amount of carburant added;
[0020] However, due to reasons such as product cost and technology, the absorption rate of the carburizer needs to be above 95%, and on the basis of the existing technology combined with the above five major influencing factors, the absorption rate of the carburant can reach more than 95% for scrap steel smelting ductile iron The process is not satisfactory, or it is difficult to stabilize, or the process is complicated, or the cost is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Waste-steel-smelting-ductile-iron process with carburant absorptivity reaching 95% or above
  • Waste-steel-smelting-ductile-iron process with carburant absorptivity reaching 95% or above
  • Waste-steel-smelting-ductile-iron process with carburant absorptivity reaching 95% or above

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] The melting equipment is a medium frequency induction furnace, and the full load capacity of each furnace is 1800KG. The raw materials include scrap steel, returned materials and recarburizers, and the scrap steel accounts for more than 65% in terms of the mass percentage of the raw materials. Scrap steel is the leftover steel scrap of our factory, and the returned furnace material is the recycled furnace material of our factory.

[0052] Selecting a reasonable particle size of the carburant can ensure the maximum absorption rate of the carburant. According to the size of the intermediate frequency induction furnace in our factory, a high-quality low-sulfur recarburizer with a particle size of 5mm in diameter is selected. In terms of mass percentage, the fixed C content in the carburant is >98.5%, the S content is <0.05%, and the total amount of carburant added is 45KG; the selection of high-quality and stable carburant is the premise to ensure the stable use of carbur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses a waste-steel-smelting-ductile-iron process with the carburant absorptivity reaching 95% or above. In a smelting furnace, furnace burdens and carburant are added at many times, and the furnace burdens comprise ductile iron chippings, foundry returns and waste steel; after the furnace burdens in the smelting furnace completely fuse, temperature rise is started, after all carburant fuses completely, a slag remover is added, and slag is picked out of the furnace with a rolling rod; after stokehole samples are tested to be qualified, spheroidizing is started, and then secondary inoculation is carried out; casting is carried out; the nodulizing stage of obtained ductile iron is 2 stage to 3 stage, and the hardness ranges from 155 HB to 165 HB; and based on the mass percent of the ductile iron, the pearlite content is 5%+ / -0.5%, the S content is smaller than 0.02%, the ferrite content is larger than 85%, and free cementite is not contained. According to the process, through creative detail treatment and furnace burden mastering in the production process, the carburant absorptivity is remarkably improved, the product quality is improved, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the field of metal materials and relates to a scrap steel smelting ductile iron process, in particular to a scrap steel smelting ductile iron process with a recarburizer absorption rate of over 95%. Background technique [0002] Ductile iron (referred to as nodular iron) is spherical graphite obtained through spheroidization and other treatments, which effectively improves the mechanical properties of cast iron, especially improves plasticity and toughness, thereby obtaining higher strength than carbon steel. Ductile cast iron is a recently developed high-strength cast iron material. Its comprehensive properties are close to steel. Ductile cast iron has excellent high-temperature strength and oxidation resistance. It is based on its excellent performance that ductile cast iron has rapidly developed to be second only to gray cast iron. Cast iron is a cast iron material that is widely used. [0003] The production of ductile iro...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/08C21C1/10C22C37/04C22C37/10
CPCC21C1/10C22C33/08C22C37/04C22C37/10Y02P10/20
Inventor 黄璠闵圣乾何亮亮
Owner 抚州市羊易铸业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products