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A kind of canned spray type welding anti-splash agent and preparation method thereof

An anti-splash agent and canned technology, which is applied in welding equipment, welding medium, welding/cutting medium/material, etc., can solve the problems of local air pollution, pollution, waste of consumption, etc., to reduce arc discharge and metal spatter , The effect of simple production process

Active Publication Date: 2018-11-23
ZHEJIANG NORMAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The formation of welding spatter is extremely unfavorable to welding work: firstly, the hot welding slag can easily burn the skin, and the smoke and dust caused by tiny particles of flying debris, especially PM2. , health hazard; secondly, the spattered welding slag adheres to the hot welding surface and solidifies, polluting the weld seam, resulting in uneven or rough welding, and cleaning up the welding slag is not only time-consuming and laborious, but also easily damages the solder; finally , the spattered welding slag causes the waste of the welding rod, and the metal splash at the masterbatch is also a kind of damage to the components
[0003] In order to reduce welding slag, anti-spatter agents will be used in welding operations. The simplest anti-spatter agents are compounded with non-metallic powders such as rutile powder, calcium nitrate powder, and montmorillonite powder. They are sprinkled on the welding place when used, but This kind of anti-splash agent has extremely poor adhesion, and the amount of use is large and wasteful. When non-flat welding, it is almost impossible to adhere to the welding place and cannot be used. Even for general flat welding, when it is used, the particles fall into the welding place and seriously affect the welding. Quality, fly into the air to form flying dust and cause serious pollution; water-based anti-scattering agent requires a long drying time after painting, and the nitrogen oxide gas generated after the nitrate anti-rust agent in the compound system is burned will pollute the local air. Harmful to the health of workers; oil-based anti-splash agent, the oil-based component is likely to produce a lot of welding fumes when used, and the residual oil will pollute the workpiece after use, and the wiping process is time-consuming and laborious
Because the anti-splash agent is a small product in the fine chemical industry, for a long time, the quality of the products launched by the chemical manufacturing industry is not high, and the attention of the technology research and development industry is not high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] (1) 40Kg of petroleum ether, 20Kg of ethyl acetate and 35Kg of ethanol with a volume fraction of 95% were prepared as a mixed solvent and added to the reaction kettle, and the temperature was raised to 55°C under reflux;

[0049] (2) Add 2Kg alcohol-soluble polyamide, 2Kg rosin glyceride, 2Kg terpene phenol resin and 2Kg C5 petroleum resin to the mixed solvent in sequence and fully dissolve to obtain a uniform and transparent sol water-like substance;

[0050](3) Add 1Kg 4000-5000 mesh fumed silica under reflux shearing and stirring state, add 2Kg 100-200nm nano-alumina and 1Kg zinc chloride after stirring for 15 minutes, add 3Kg 2000-3000 mesh gold after stirring for 15 minutes Redstone powder, continue to stir and mix evenly to obtain a uniform bright white creamy flowable slurry;

[0051] (4) Stir the slurry to cool down to room temperature, then add 0.03% of fluorescent green to the total mass of the slurry, adjust the solid content of the slurry to 12% according to...

Embodiment 2

[0054] (1) Prepare a mixed solvent with 50Kg of petroleum ether, 15Kg of ethyl acetate and 20Kg of ethanol with a volume fraction of 95%, and heat up to 45°C under reflux;

[0055] (2) Add 1Kg alcohol-soluble polyamide, 1Kg rosin glyceride, 1Kg terpene phenol resin and 1Kg C5 petroleum resin to the mixed solvent in sequence and fully dissolve to obtain a uniform and transparent sol water-like substance;

[0056] (3) Add 1Kg 4000-5000 mesh fumed silica under reflux shearing and stirring state, add 1Kg 100-200nm nano-alumina and 1Kg zinc chloride after stirring for 15 minutes, add 2Kg 2000-3000 mesh gold after stirring for 15 minutes Redstone powder, continue to stir and mix evenly to obtain a uniform bright white creamy flowable slurry;

[0057] (4) Stir the slurry to cool down to room temperature, then add 0.01% of fluorescent green to the total mass of the slurry, adjust the solid content of the slurry to 5% according to different welding conditions, and finally obtain a whit...

Embodiment 3

[0060] (1) Mix 60Kg of petroleum ether, 20Kg of ethyl acetate and 40Kg of isopropanol into a mixed solvent, and heat up to 50°C under reflux;

[0061] (2) Add 3Kg alcohol-soluble polyamide, 2Kg rosin glyceride, 2Kg terpene phenol resin and 2Kg C5 petroleum resin to the mixed solvent in sequence and fully dissolve to obtain a uniform and transparent sol water-like substance;

[0062] (3) Add 2Kg 4000-5000 mesh fumed silica under reflux shearing and stirring state, add 2Kg 100-200nm nano-alumina and 2Kg zinc chloride after stirring for 15 minutes, add 3Kg 2000-3000 mesh gold after stirring for 15 minutes Redstone powder, continue to stir and mix evenly to obtain a uniform bright white creamy flowable slurry;

[0063] (4) Stir the slurry to cool down to room temperature, then add 0.05% of fluorescent green to the total mass of the slurry, adjust the solid content of the slurry to 15% according to different welding conditions, and finally obtain a white and micro-green milky smoot...

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PUM

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Abstract

The invention discloses a canned spray type welding anti-splashing agent and a preparation method thereof and belongs to the technical field of fine chemical engineering. According to the technical scheme, the agent is characterized by being prepared from raw materials in parts by weight as follows: 40-60 parts of petroleum ether, 10-20 parts of ethyl acetate, 20-40 parts of isopropanol or / and ethanol with the volume fraction being 95%, 1-3 parts of alcohol-soluble polyamide, 2-4 parts of rosin glycerin ester or / and terpene phenolic resin, 1-2 parts of C5 petroleum resin, 1-2 parts of fumed silica of 4,000-5,000 meshes, 2-4 parts of nano-aluminium oxide or / and zinc chloride of 100-200 nm and 2-3 parts of rutile powder of 2,000-3,000 meshes. The invention further discloses the preparation method of the agent. The agent is convenient to carry, sanitary and rapid to spray and capable of effectively reducing the labor amount of welding workers and improving the welding efficiency.

Description

technical field [0001] The invention belongs to the technical field of fine chemicals, and in particular relates to a canned spray-type welding anti-splash agent and a preparation method thereof. Background technique [0002] When metal workpieces are welded, the electrode and the base metal are partially melted under the arc high temperature condition generated by the current, and the liquid metal is thrown at high speed due to the sharp high temperature explosion to form a scorching, bright and dazzling weld. Weld spatter is mainly composed of electrode metal. When the current is too high, the spatter of the motherboard material will also increase. The formation of welding spatter is extremely unfavorable to welding work: firstly, the hot welding slag can easily burn the skin, and the smoke and dust caused by tiny particles of flying debris, especially PM2. , health hazard; secondly, the spattered welding slag adheres to the hot welding surface and solidifies, polluting t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/362B23K35/40
CPCB23K35/362B23K35/40
Inventor 冯九菊王爱军陈得军
Owner ZHEJIANG NORMAL UNIVERSITY
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