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Electrodeposited diamond wire saw production system

A technology of diamond wire saw and production system, which is applied in the direction of electrolytic inorganic material coating, etc., can solve the problems of low efficiency, achieve high production efficiency, improve efficiency and slicing quality, and improve abrasive grain holding force and matrix strength.

Active Publication Date: 2017-07-04
SHANDONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when faced with the processing of high-hardness crystals such as silicon carbide and sapphire, the efficiency of the existing consolidated abrasive wire saw wires is low.

Method used

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  • Electrodeposited diamond wire saw production system
  • Electrodeposited diamond wire saw production system
  • Electrodeposited diamond wire saw production system

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Embodiment Construction

[0026] The production system of the consolidated abrasive wire saw wire of the present invention realizes the automatic production of the consolidated abrasive wire saw wire based on the electrodeposition technology. Its overall structure is as figure 1 As shown, it includes four parts: an electrodeposition unit 1 , a working medium control module 2 , an adjustable pulse power supply 3 and a motion controller 4 . Wherein the electrodeposition unit 1 includes four sub-parts of a wire-feeding unit 5, a vertical direction deposition unit 6, a horizontal direction deposition unit 7, and a wire-receiving unit 8. On both sides, the vertical direction deposition unit 6 and the horizontal direction deposition unit 7 are arranged in the working medium tank 16 (see figure 2 and image 3 ), the working medium tank 16 is connected to the working medium control module 22. The adjustable pulse power supply 3 is connected to the vertical direction deposition unit 6 and the horizontal dir...

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Abstract

An electrodeposited diamond wire saw production system comprises an electrodeposition unit, a working medium control module, an adjustable pulsed power supply and a motion controller; the electrodeposition unit comprises a working medium tank, a pay-off unit, a vertical direction deposition unit, a horizontal direction deposition unit and a take-up unit, the pay-off unit and the take-up unit are respectively arranged at two sides of the working medium tank, the vertical direction deposition unit and the horizontal direction deposition unit are arranged in the working medium tank, and the working medium tank is connected with the working medium control module; and the adjustable pulsed power supply is respectively connected with the vertical direction deposition unit and the horizontal direction deposition unit through cables, and the motion controller is respectively connected with the pay-off unit, the vertical direction deposition unit, the horizontal direction deposition unit and the take-up unit through cables. The system has the advantages of realization of fixed grinding of a wire saw through electrode deposition, high production efficiency, improvement of the abrasive grain holding strength and the matrix strength of the wire saw, and improvement of the processing efficiency and the quality of high-hardness crystal slices.

Description

technical field [0001] The invention relates to a production device for the manufacture of electrodeposited diamond wire saw wire, which belongs to the technical field of the manufacture of consolidated abrasive wire saw wire. Background technique [0002] Consolidated abrasive wire saw wire is manufactured by consolidating diamond and other abrasive grains on the wire matrix through bonding, electroplating, brazing, etc., which can achieve narrow kerf, high slicing quality, high cutting efficiency and more With less environmental pollution, it has broad application prospects in the field of crystal sawing and processing. [0003] At present, the abrasive consolidation methods of the consolidated abrasive wire saw wire mainly include resin bond bonding and electroplating. However, when facing high-hardness crystal processing such as silicon carbide and sapphire, the efficiency of the existing consolidated abrasive wire saw wires is relatively low. One of the ways to solve ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D9/04
CPCC25D9/04
Inventor 毕文波葛培琪汪琦皓高玉飞朱振杰
Owner SHANDONG UNIV
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